The Lean6leadership's Podcast

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The very basics of 5S

Episode 13

Friday, May 31, 2024 • Duration 20:42

In this episode, we will discuss 5S

Item 1: Why 5S

Image of professionalism
Find stuff
Cost control

Item 2: When 5S

Stable process
Mapped processes
Measurable processes

Item 3: How to 5S

Total involvement of the entire group
Take the time to do it right
Follow up with pictures

Story: Implementation in a single-operator hobby workshop. Later videos on YouTube.

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Total Preventive Maintenance

Episode 12

Friday, May 24, 2024 • Duration 29:20

In this episode, we will discuss Maintenance

Item 1: Scheduling Maintenance

Cost Control
Equipment maximization
Capacity utilization

Item 2: Everyone Involved

Getting buy-in
Keeping buy-in
I mean everyone is involved not just a few

Item 3: Customer satisfaction

Customer feedback
Customer engagement
Customers need to know

Story: Implementation of Total Preventative Maintenance at a consulting client organization.

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Employing Six Sigma

Episode 11

Friday, May 17, 2024 • Duration 30:10

In this episode, we will discuss How to employ Six Sigma

Item 1: Variation

Process in control?
Measurable
Understood

Item 2: Define

Justify why
Assign who
Gates with goals and controls

Item 3: Control

Follow-ups
Leadership clearly defined
Communication well understood

Story: Starting a Six Sigma project just because….

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Risk Mangement

Episode 10

Friday, May 10, 2024 • Duration 30:04

In this episode, we will discuss risk management

Item 1: Why manage risk

Cost management
Time Management
People management

Item 2: When to manage risk

Planning
Development
Execution

Item 3: How to manage risk

Planning tools
Development tools
Execution tools

Story: Risk mitigation in the proposal to the customer

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Tool Selection

Episode 9

Friday, May 3, 2024 • Duration 26:36

In this episode, we will discuss Tool selection

Item 1: Define the whatever you are working on

Size
Time
Cost

Item 2: Charter sets it up

Limits
People
Communication types

Item 3: Breakdown

Tool Types: Brainstorm, Just do, and complex
Combo tools
Matrix

Story: PFMEA to a DOE

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Scope Control

Episode 8

Friday, April 26, 2024 • Duration 28:39

In this episode we will discuss Scope Control

Item 1: Establishment of scope

Charter
Work Breakdown Structure (WBS)
Limitations and change control

Item 2: Creep

Customer requirement creep
No change controls
People pleasing management (overcompensation)

Item 3: Kill it with fire

Run on project
The project is over but
We start the project….Why?

Story: The Black Belt project that couldn’t.

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Episode 7 Management Responsibilities

Episode 7

Friday, April 12, 2024 • Duration 24:11

In this episode, we will discuss Management responsibility.

Item 1: Which part of Management is responsible for improvement

Executive Management
Middle Management
Supervisory and Subject Matter Experts (SME)

Item 2: Large organization vs small business

Roles of each management type
Responsibilities differential by size
Reporting and follow-up

Item 3: Belts and titles

Green, Black, Yellow, Master and commander
CEO to the supervisor
SMEs

Story: Implementation at a small manufacturing company

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Statistics

Episode 6

Friday, October 1, 2021 • Duration 28:16

In this episode we will discuss statistics

Item 1: Is it really needed?

Appropriate to the process
Inspection type
Data available

Item 2: Implementation

Frequency of review
KPIs
Display of outputs

Item 3: Sustainment

Goals
Who sees the report?
When to change?

Story: SPC implementation with a supplier as well as reporting on internal metrics.

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Process Mapping

Episode 5

Friday, September 10, 2021 • Duration 25:25

In this episode we will discuss process mapping

Item 1: Why

Plan of PDCA
Baseline current process
Future state of process

Item 2: How

Excel or Paper and pencil
Visio
PowerPoint

Item 3: When

Beginning of a project
Any process at all
When developing a procedure

Story: Inclusion of process maps into procedures.

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Lean Vs Six Sigma

Episode 4

Friday, September 3, 2021 • Duration 29:39

In this episode we will discuss Lean Vs Sig Sigma

Item 1: Which is which

Lean and Six Sigma implementation
“ “ usage
Execution of each

Item 2: Best of both

5s V 6S
PDCA or DMAIC
Design

Item 3: When not to use either

Research and development
Just fix it, damn it!
Seriously it is a paperwork issue?

Story: Lean out a production line vs Six Sigma project to fix data through put issue.

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The Lean6leadership's Podcast – Details, episodes & analysis

Podcast details

Recent rankings

Apple Podcasts

Spotify

Shared links between episodes and podcasts

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Related Shows Based on Content Similarities

Apple Podcasts

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The Lean6leadership's Podcast – Details, episodes & analysis

Podcast details

Recent rankings

Apple Podcasts

Spotify

Shared links between episodes and podcasts

RSS feed quality and score

Publication history

Latest published episodes

Similar podcasts and content

Related Shows Based on Content Similarities

Related Shows Based on Content Similarities

Apple Podcasts

Spotify