Back

Explore every episode of the podcast Stay Sharp in Digital Engineering

Dive into the complete episode list for Stay Sharp in Digital Engineering. Each episode is cataloged with detailed descriptions, making it easy to find and explore specific topics. Keep track of all episodes from your favorite podcast and never miss a moment of insightful content.

Rows per page:

1–50 of 133

TitlePub. DateDuration
#103 Supporting Government Programs with Digital Engineering30 Sep 202500:40:02

In this episode of Stay Sharp in Digital Engineering, hosts Juliann Grant and Jonathan Scott welcome back Steve Nichols, head of Razorleaf Government Solutions, to explore how digital engineering is transforming government contracts and supply chains.

From DOD digital engineering requirements to data rights and risk management, they unpack what contractors—especially small businesses—need to know to stay competitive. 

The conversation covers:

  • How digital engineering requirements impact primes, subcontractors, and suppliers.
  • Why awareness is as important as readiness when pursuing federal contracts.
  • The role of digital twin, digital thread, and model-based systems engineering (MBSE) in government programs.
  • Strategies for small business teaming and winning set-aside work.
  • Navigating data rights, intellectual property protection, and information sharing.
  • Factoring the cost of digital deliverables—from CAD models to lifecycle data—into bids.
  • Building strong government–industry relationships through collaboration, industry days, and broad agency announcements (BAAs).


Whether you’re a prime contractor, a subcontractor, or a supplier in the defense and aerospace sector, this episode offers practical insights into meeting digital engineering compliance and shaping better outcomes for government customers.

🎧 Listen now and learn how to integrate digital engineering best practices into your government program strategy.

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#102: The Hidden Challenges when Retiring Systems23 Sep 202500:46:17

In this episode of Stay Sharp in Digital Engineering, hosts Juliann Grant and Jonathan Scott sit down with Mark Borcher from Razorleaf Government Solutions to tackle a rarely discussed but critical topic: retiring legacy business systems.

Mark brings nearly two decades of experience in engineering, system integration, and enterprise transformation, and he shares what really goes into shutting down old PLM, ERP, CRM, and supply chain systems—and moving organizations onto modern platforms.

From outdated DOS-based tools to massive migrations involving hundreds of systems, Mark explains the technical, organizational, and people-related obstacles that can derail a system retirement—and how to overcome them.

What You’ll Learn in This Episode:

  • When it’s time to retire a system — from end-of-life support to functionality gaps and security risks.
  • How to plan a smooth transition — data archiving, cleaning up “junk” data, and mapping functionality to modern tools.
  • The biggest roadblocks organizations face — user resistance, licensing challenges, security concerns, and integration hurdles.
  • Why people are the hardest (and most important) part — strategies for training, managing change, and turning skeptics into champions.
  • Mark’s best advice — focus on data cleanliness, open communication, and embracing change as an opportunity, not a burden.

Whether you’re sunsetting a small PDM tool or migrating hundreds of interconnected legacy systems, this conversation will help you understand the hidden challenges—and how to get ahead of them.

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#101 - Digital Product Software Series: CONTACT Software Elements17 Sep 202500:47:33

In this episode of Stay Sharp in Digital Engineering, we sit down with Frank Patz-Brockmann, Chief Product & Technology Officer at CONTACT Software, to explore one of the most mature yet under-the-radar platforms in the PLM space.

Frank shares how CONTACT Software—best known in Germany but lesser-known in North America—has evolved from its early days as "CIM Database" into the highly modular and extensible platform now known as CONTACT Elements.

We cover:

  • The origins and evolution of the CONTACT Elements platform
  • What makes their modular “elements” approach unique—like a periodic table for PLM, MES, and IoT
  • The powerful integration between PLM, MES (Manufacturing Execution Systems), and IIoT
  • Use cases where customers seamlessly connect engineering and shop floor data
  • Why many global clients are choosing CONTACT’s cloud deployment options (SaaS, PaaS, and hybrid)
  • How CONTACT's long-standing use of Python and open APIs empowers extensibility
  • The rise of energy-aware manufacturing and AI-enabled analytics


Key takeaway:
 CONTACT Software might just be one of the most powerful, composable digital engineering platforms you’ve never heard of—until now.

🔗 Learn more: contact-software.com

📩 Questions or feedback? Email us at podcast@raiseleaf.com or leave a comment wherever you listen.

🎧 Don’t forget to subscribe, rate, and review—every click helps spread the word.


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#100: Celebrating 100 Episodes: Acronym Smackdown09 Sep 202500:46:17

In this special 100th episode of Stay Sharp in Digital Engineering, the team celebrates with a twist—turning the show into a game of acronym bingo! Host Juliann welcomes back Jennifer Ferello, alongside Jonathan Scott and Eric Doubell, for a fast-paced contest to identify 100 acronyms from the world of digital engineering, PLM, and beyond.

Expect laughter, a few stumpers, plenty of partial credit, and who will be ultimately crowned the “King/Queen of PLM.” The crew reflects on the fun (and occasional frustration) of decoding acronyms while celebrating the milestone with listeners who made it all possible.

👑 Acronyms, banter, and bingo—what better way to mark 100 episodes?


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#99: The AI Revolution in Digital Engineering02 Sep 202500:41:56

In this episode of Stay Sharp in Digital Engineering, hosts Juliann Grant and Jonathan Scott sit down with AI expert Alex Bruskin to cut through the hype and explore the real impact of artificial intelligence on the world of digital engineering. From the history of AI and its convergence of compute power, algorithms, and data — to practical, high-value use cases in PLM, CAD, MBSE, and manufacturing — Alex explains where AI truly adds value, where human oversight is essential, and how organizations can prepare their data for successful adoption.

Whether you’re curious about AI-driven data enrichment, smarter migration projects, or bridging the gap between engineering documentation and manufacturing, this conversation is packed with insights and actionable examples.

What You’ll Learn in This Episode:

  • Why AI’s current capabilities are less about “intelligence” and more about prediction


  • How the “language of engineering” can benefit from large language models


  • Why training data quality is critical — and how to keep a human in the loop


  • Real-world AI use cases in digital engineering:


    • Data enrichment for cleaner, more searchable part databases


    • Accelerating and improving PLM/CAD data migrations


    • Automating PDF-to-digital conversions for technical publications


  • The difference between generative AI and specialized solvers — and how they work together


Links & Resources:

  • Follow Alex Bruskin on LinkedIn


  • Contact Razorleaf: podcast@razorleaf.com


  • Watch this episode on YouTube


  • Subscribe to Stay Sharp in Digital Engineering for more conversations on digital transformation, PLM, and manufacturing innovation


Enjoyed this episode? Follow Razorleaf’s Stay Sharp in Digital Engineering, rate the show in your favorite podcast app, and share it with a colleague who’s exploring AI in engineering.


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#98: Digital Product Series – Who is CONTACT Software26 Aug 202500:41:59

In this episode of Stay Sharp in Digital Engineering, we kick off our Digital Product Series with a deep dive into CONTACT Software—a company that has been shaping the digital engineering space for over 30 years but remains relatively unknown in North America.

Our guest, Dimitri Baumtrok, Head of International Sales at CONTACT Software, joins Juliann Grant and Jonathan Scott to share the company’s story, its global expansion, and its unique definition of digital engineering.

What You’ll Learn in This Episode:

  • What is “Top Floor to Shop Floor”? How CONTACT Software connects innovation at the design stage with execution in manufacturing and beyond.

  • Who They Serve: Why mid-sized and upper mid-sized companies are their sweet spot, and how industries from automotive to industrial machinery—and even fashion—benefit from their platform.

  • The Secret’s Out: How a “best-kept secret” in Europe is expanding globally through partnerships, OEM collaborations, and customer-driven innovation.

  • Company Culture & History: From its founding in the 1990s to today’s family-owned, privately held structure focused on “energizing great minds.”

  • The Future of Digital Engineering: CONTACT’s vision for AI-driven product lifecycle management, mobile-first solutions, and international growth.

Dimitri also shares how CONTACT works closely with customers to co-develop solutions, ensuring their platform evolves alongside real-world needs.

If you’ve been curious about lesser-known players in the digital engineering space—or want to understand how CONTACT Elements stacks up against big-name PLM and MES providers—this is a must-listen.

🎧 Tune in to discover why CONTACT Software might just be digital engineering’s best-kept secret.


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#97 :The State of AI in Today’s PLM Solutions19 Aug 202500:41:57

In this forward-looking episode of Stay Sharp in Digital Engineering, hosts Juliann Grant and Jonathan Scott sit down with PLM authority Michael “Fino” Finocchiaro to unpack how AI, emerging startups, and evolving technologies are transforming the Product Lifecycle Management (PLM) landscape. From industry giants like Dassault Systèmes, Siemens, and PTC to disruptive newcomers, the conversation covers current innovations, potential disruptors, and bold predictions—touching on everything from digital threads and agentic AI to quantum computing’s role in engineering.


What You’ll Learn in This Episode:


  • How AI is reshaping PLM across major platforms like Dassault, Siemens, and PTC


  • The rise of agent-based AI orchestration and cross-platform integration


  • The role of startups—like Propel, Duro, and Aras—in pushing PLM forward


  • Why quantum computing and advanced manufacturing could redefine the industry’s capabilities


  • Emerging technologies beyond AI that could impact the future of PLM


  • Insights into evolving business models and economic considerations for PLM adoption


If this episode was helpful, follow Razorleaf’s Stay Sharp in Digital Engineering, share it with your PLM team, and rate/review in your podcast app.

Tell us what you’re testing next: agents, RAG search, or cloud PDM? Drop a comment and we may feature your question in a future episode.

Want more like this? Subscribe and get new episodes the moment they drop.


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#96: MBSE Unveiled: What’s Next for System Design12 Aug 202500:41:05

In Part 2 of our conversation with MBSE expert David Long, we dive deeper into the evolution of model-based systems engineering, tracing its roots, tool development, and growing relevance across industries. You’ll hear how MBSE emerged as a way to improve communication between disciplines, especially between systems and software engineers, and why it's becoming an indispensable part of modern engineering practices.

We explore:

  • The historical context and drivers behind MBSE

  • The critical role of SysML v2 and why its release is a game-changer

  • How MBSE enables cross-domain collaboration and digital thread continuity

  • Key software tools and vendors shaping the MBSE ecosystem

  • The convergence of PLM and MBSE in the age of digital transformation

  • What MBSE has in common with the evolution from drafting to CAD

Whether you're a seasoned systems engineer or just learning about digital engineering, this episode offers an insightful look into the tools, standards, and thought leaders shaping the future.


🛠️ MBSE Tools & Platforms:

  • Cameo Systems Modeler by Dassault Systèmes (formerly MagicDraw)

  • Enterprise Architect by Sparx Systems

  • Capella by Thales

  • GENESYS by Vitech

  • Innoslate by SPEC Innovations

  • MBSE tools from Ansys and MathWorks

📚 Thought Leaders & Trainers:

🧪 Standards Bodies:


🔗 Learn More About SysML v2:

  • SysML v2 Initiative at OMG

  • SysML v2 Release Updates & Resources

📩 Contact & Subscribe:

Have questions for David or our hosts? Leave a comment or email us at podcast@razorleaf.com.

👉 Be sure to subscribe to Stay Sharp in Digital Engineering on your favorite podcast platform or watch full episodes on YouTube.

🔗 YouTube: Razorleaf YouTube Channel


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#95: Bridging Hardware and Software: The Future of Product Development05 Aug 202500:41:06

In this episode of Stay Sharp in Digital Engineering, hosts Juliann Grant and Jonathan Scott sit down with Fernando Valera, Chief Technology Officer at Visure Solutions, to tackle one of the most complex challenges in modern product development: aligning hardware and software lifecycles through integrated requirements engineering.

With decades of experience in requirements management, Fernando offers deep insight into how PLM (Product Lifecycle Management), ALM (Application Lifecycle Management), and MBSE (Model-Based Systems Engineering) can come together to create smarter, faster, and safer product development cycles. The conversation also explores how AI is transforming requirements processes and what the future holds for digital engineering.

🔍 Topics Covered:

  • What PLM and ALM really mean—and where requirements engineering fits in

  • The cultural divide between hardware and software teams—and how to bridge it

  • How systems engineering and MBSE provide a common language across domains

  • The role of digital twins in syncing product cadences

  • How AI is already improving requirements validation, traceability, and compliance

  • Why system engineers are key players in modern product integration

  • What organizations must consider when blending ALM and PLM in real-world use

🧠 Key Quotes:

“AI can now do 80% of what a requirements engineer does—but it’s the boring 80%.”
 “Digital twins are speeding up hardware development the same way DevOps transformed software.”
 “MBSE isn’t just about models. It’s about giving people better ways to see and simulate complexity.”

👤 Guest Bio:
Fernando Valera is a Certified Professional in Requirements Engineering and CTO at Visure Solutions. With over 20 years of experience helping organizations streamline complex product delivery, Fernando brings a global perspective and deep technical expertise to digital transformation initiatives in safety-critical industries.

📩 Got Questions?
 Drop us a comment on our LinkedIn post or email us at podcast@raise.com.

✅ Don’t forget to like and subscribe on your favorite podcast platform or watch the full episode on YouTube.

🎧 Stay sharp, and see you in the next episode!


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#94: Navigating Digital Engineering in Government29 Jul 202500:37:56

In this episode of Stay Sharp in Digital Engineering, hosts Juliann Grant and Jonathan Scott welcome back Steve Nichols, head of the Public Sector and Defense Group at Razorleaf. Together, they unpack the foundational steps government agencies need to take to successfully implement digital engineering (DE) practices—whether you're in the Department of Defense, NASA, Homeland Security, or any other federal agency managing complex systems.

Steve outlines six key components for digital engineering success:

  1. Integrated Tools and Data Interoperability
  2. Collaborative Digital Environments
  3. Authoritative Sources of Truth (ASOTs)
  4. Digital Thread Planning and Maintenance
  5. Workforce Readiness and Culture Change
  6. Governance and Policy Alignment

The conversation dives into practical approaches for getting started, even if you're not at the beginning of an acquisition cycle. From digitizing artifacts and improving basic workflows to developing a “digital first” mindset, Steve explains why success starts with clear strategy, small wins, and a vision for long-term sustainability.

💡 Key takeaways:
 – Don’t try to “boil the ocean”—start small and build momentum
 – Digital transformation requires cultural and organizational shifts, not just new tools
 – Programs should consider lifecycle interoperability and future workforce expectations from day one
 – External guidance and internal advocacy are both critical for success

📍 Whether you’re supporting legacy programs or launching new initiatives, this episode offers a clear roadmap for navigating digital engineering in government.

👉 Got questions or want to join the conversation? Drop us a comment or email us at podcast@razorleaf.com.


 🔔 Don’t forget to subscribe and stay sharp!

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#93: Unpacking Digital Twins: Myths and Misconceptions22 Jul 202500:43:17

In this episode of Stay Sharp in Digital Engineering, hosts Juliann Grant and Jonathan Scott are joined by David Ewing, Director of Mission Integration at SAIC and architect of the award-winning Ready One digital engineering platform. Together, they tackle the myths and misconceptions surrounding digital twins.

They explore the difference between digital models and true digital twins, the importance of having a physical counterpart, and why configuration management is crucial for maintaining a digital thread. Dave emphasizes that a digital twin isn’t just a model—it’s a living representation that evolves alongside its physical asset, incorporating real-time data and changes over time.

The conversation also covers:

  • The nuances between terms like digital twin, digital shadow, surrogate, and virtual twin
  • Why CAD models alone don’t qualify as digital twins
  • How deviations in manufacturing and maintenance create one-of-a-kind digital twin instances
  • Why robust configuration management and a traceable digital thread are essential
  • Real-world applications in aerospace and defense, including mission-specific modeling and sensor feedback
  • The growing role of AI in connecting systems, automating documentation, writing test cases, and refining models—and why human oversight is still essential

David also shares a few laughs with the hosts, poking fun at the overuse of buzzwords and “digital trophies,” and stressing the importance of context, scalability, and ethics in digital engineering.

Listeners will walk away with a clearer understanding of what a digital twin is (and isn’t), where AI fits in, and how to start building toward a truly connected, model-based future.

If you enjoyed this conversation, be sure to like this episode and subscribe to Stay Sharp on your favorite podcast platform or on YouTube. Got questions or feedback for the hosts? Drop a comment or email us at podcast@razorleaf.com.

Until next time—stay sharp.


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

92: Unpacking Digital Twin Series: MBSE15 Jul 202500:37:40

In this foundational episode, we kick off a two-part conversation with renowned MBSE thought leader David Long, former president of INCOSE and long-time advocate for model-based systems engineering. Hosts Juliann Grant and Jonathan Scott explore the role MBSE plays in enabling Digital Twins, especially in early lifecycle phases, and clarify how MBSE supports—not replaces—high-fidelity simulation and engineering tools.

We cover:

  • What MBSE is and isn’t (hint: it’s not its own silo)

  • Where MBSE fits into the Digital Twin journey

  • How MBSE supports architecture across the product, factory, and enterprise

  • The importance of first-order (0D/1D) models in early systems thinking

  • MBSE’s relationship to simulation, sustainability, and organizational design

  • Why the middle management layer is the key to successful adoption

David also introduces the idea of MBSE acting as the “connective tissue” that unifies disciplines—not a high-fidelity replacement tool, but a crucial framework for clarity, collaboration, and continuous evolution.


🧰 Resources & Links Mentioned:

📘 MBSE & Digital Twin Concepts:

🧠 Simulation, Modeling & Architecture:

📩 Contact & Subscribe:

🎧 Subscribe to Stay Sharp in Digital Engineering on your favorite podcast platform
▶️ Watch full episodes on Razorleaf’s YouTube Channel
📬 Got questions for David Long? Send us an email at podcast@razorleaf.com


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#91 : Unpacking Digital Twins Series: Simulation08 Jul 202500:42:46

How do simulations truly integrate into the world of digital twins—and what role do surrogate models and AI play in driving smarter design?

In this episode, hosts Juliann Grant and Jonathan Scott continue the Digital Twin Series with a deep dive into simulation, featuring guest expert Shawn Freeman from Vias3D. With over 30 years of experience in CAE and simulation-driven product development, Shawn helps demystify how traditional CAE, surrogate modeling, and emerging technologies like AI are transforming how we design, manufacture, and operate products.

🔍 Topics covered:

  • Why traditional simulations alone aren’t enough for real-time digital twins


  • How surrogate modeling helps speed up decision-making


  • The four key components of simulation: inputs, outputs, model, and solver


  • How simulation results are stored, trusted, and integrated into PLM systems


  • Operational use cases, from vehicle design to in-flight aircraft assessments


  • The rising impact of AI in generating richer, faster simulation models


🎧 Whether you're designing consumer products or managing aircraft performance, this episode gives you a comprehensive look at how simulation fits into the digital twin ecosystem.

👉 Got questions or comments? Email us at podcast@razorleaf.com or comment on our latest post.
 Until next time—stay sharp.

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#90: Unleashing Unstructured Data: AI’s Manufacturing Revolution01 Jul 202500:42:27

In this episode, hosts Juliann Grant and Jonathan Scott are joined by Patrick Harrigan, VP of Partnerships at Caddi, to explore the transformative role of AI in unlocking the potential of unstructured data in manufacturing.

While most conversations in digital engineering focus on structured data—PLM, ERP, and CAD—this episode dives deep into the massive (and often untapped) world of unstructured data: paper documents, legacy drawings, tribal knowledge, and more.


💡 Topics Covered:

  • What unstructured data actually means in a manufacturing context

  • Why up to 80% of valuable data remains unused—and how AI is changing that

  • The difference between systems of record and systems of insight

  • How AI is accelerating the conversion of historical documents and tribal knowledge into searchable, useful intelligence

  • Real-world applications for AI-powered insights—from reducing engineering inefficiencies to improving quality control

  • What makes manufacturing data uniquely challenging for general AI tools—and how purpose-built platforms are adapting

  • The future of connected insights across structured and unstructured data domains

  • Why “agentic AI” and human-in-the-loop workflows matter now more than ever

🔧 Key Insight:

AI isn’t just a buzzword—it’s a powerful tool for surfacing decades of buried knowledge and connecting data silos across the digital thread. Whether it’s improving design reuse, surfacing legacy quality fixes, or simply saving engineers from being “librarians,” the potential is vast.

🎧 Listen now on your favorite podcast platform or watch on YouTube.
 📩 Questions or feedback? Email us at podcast@razorleaf.com

Stay Sharp—and stay curious.


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#89: 25 Years of Razorleaf: Pioneering Digital Engineering24 Jun 202500:33:50

In this special 25th anniversary episode, we’re taking a trip down memory lane with Razorleaf’s CEO and co-founder, Eric Doubell. Hosts Juliann Grant and Jonathan Scott sit down with Eric to reflect on the pivotal moments, lessons learned, and guiding values that shaped Razorleaf’s journey from a scrappy startup to a global digital engineering leader.

💡 In this episode, we cover:

  • The founding story of Razorleaf — how an unexpected turn led to its creation
  • Behind-the-scenes tales, including the surprising role 9/11 played in team formation
  • Lessons learned from growing a business with heart, integrity, and adaptability
  • Why being “people first” has driven Razorleaf’s culture and long-term succes
  • The evolution of the digital engineering landscape — and how Razorleaf has stayed ahead
  • How global growth has challenged and enriched the company’s perspective
  • The “hard things” Razorleaf chooses to take on — and why that matters for innovation
  • What’s next for Razorleaf in an age of AI, cloud PLM, and multi-tenant systems

🔥 Whether you’re an entrepreneur, PLM expert, digital engineering leader, or longtime Razorleaf partner, this episode offers insight into building a resilient, values-driven company in a rapidly changing tech world.

📩 Have a question for Eric or the team?
 Email us at: podcast@razorleaf.com


 👍 Like this episode? Subscribe and leave a review on your favorite platform, and follow Razorleaf on social media.

🔗 Learn more at razorleaf.com

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#88: Virtual Twins: Revolutionizing Manufacturing Processes17 Jun 202500:31:24

In this episode of Stay Sharp in Digital Engineering, we go beyond the product digital twin and dive into the transformative world of virtual twins for manufacturing processes. Juliann and Jonathan are joined by Kevin Sullivan of Dassault Systèmes to explore how leading manufacturers are using process twins to simulate, optimize, and future-proof their factory operations.

You’ll learn:

  ✅ The difference between digital twins and virtual twins

  ✅ How process twins drive efficiency, lean manufacturing, and pull-based production

  ✅ Real-world use cases from bottling lines to automotive to greenfield factory builds

  ✅ Why simulation matters more than ever in high-speed, high-volume production

  ✅ How virtual twins support sustainability, supply chain resilience, and even human ergonomics

Whether you’re designing a new facility or trying to modernize an existing one, this episode will give you practical insights on how to use virtual twins to cut costs, reduce risk, and increase adaptability.

Topics Discussed:

  • What sets a “virtual twin” apart from a standard digital twin
  • Examples of product vs. process value in different industries
  • Planning new factory builds with simulation-first strategies
  • Creating human and robot twins for safety and efficiency
  • Integrating sustainability into manufacturing process design
  • A roadmap for getting started and scaling virtual twin technology

Resources  Contact:
Have questions or want to connect with our guest? Drop us a line at 📧 podcast@razorleaf.com

📌 Don’t forget to like, subscribe, and leave a review on your favorite podcast platform!


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#87 Digital Twin Use Cases10 Jun 202500:44:49

In this episode of Stay Sharp in Digital Engineering, hosts Juliann Grant and Jonathan Scott welcome back Dr. Patrick Hillberg for his fourth appearance on the show. A professor and thought leader in PLM, systems thinking, and digital transformation, Dr. Hillberg joins the conversation to explore powerful and practical use cases for digital twins across industries.

From Hollywood film sets and football fields to harbor cranes, commercial airliners, and collapsed buildings, this episode dives into how digital twins—and more importantly, digital threads—are being used to simulate, diagnose, and even prevent catastrophic events.

🔍 Highlights from the Episode:

  • How Apollo 13's analog twin scene inspired a new way to understand digital twin value


  • Real-world failure analysis: a Texas harbor crane collapse and the missed opportunity for a front-running simulation


  • The tragic 737 door plug and MAX incidents—and what could have been prevented with a robust digital thread


  • Digital twins in consumer tech: how your car app may already be a sparse but effective digital twin


  • Why insurance companies might lead the charge in demanding front-running simulations for risk mitigation


  • A strong case for designing your digital thread before you build your product


Dr. Hillberg also walks us through the six foundational pillars of product lifecycle management, originally laid out by Michael Grieves, and reframes them as essential elements of a functioning digital twin ecosystem.

Whether you're an engineer, innovator, or executive, this episode challenges you to rethink how you capture, use, and respond to real-time data—and how digital twins can be your most valuable asset in designing for safety, efficiency, and accountability.

🎧 Tune in to hear:

  • The critical difference between a digital twin and a digital thread


  • Why sparse twins can still deliver massive value


  • How front-running simulations could prevent billion-dollar mistakes—and save lives


👉 Got a question for Patrick? Want to suggest a future topic? Leave us a comment or send an email to podcast@razorleaf.com.



Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#86 Unpacking Digital Twin Series: MES IIOT 03 Jun 202500:39:41

What really goes into building a digital twin that delivers value?

In this episode, Juliann and Jonathan welcome industry veteran Dan Miklovic to unpack how digital twins are evolving to encompass not just the product, but the process that creates it. With over 50 years in manufacturing—from the plant floor to analyst firms like Gartner—Dan brings unparalleled insight into what it takes to build accurate, actionable digital twins in today’s fast-moving industrial landscape.

You’ll learn:

  • The difference between MES, MOM, and IIoT—and why they matter

  • How digital twins connect to digital threads (and why it’s more of a tapestry)

  • Why capturing how something was built is as important as what was built

  • The critical role of process data in enabling agility, quality, and sustainability

  • How digital twins empower smarter decision-making in a world of AI, tariffs, and supply chain disruption


Whether you work with engineered-to-order products or high-volume manufacturing, this conversation will change how you think about digital twins—from static snapshots to living, breathing models of your operation.

🔧 Topics Covered:

  • MES vs MOM vs IIoT: Definitions and real-world relevance

  • The evolution from hardwired sensors to cloud-connected IIoT

  • Capturing the “as-built” truth for compliance and quality

  • Using process twins for optimization and adaptability

  • How Industry 4.0 and 5.0 shape digital manufacturing strategies

  • Why accurate, timely data is foundational for AI and ML applications

📨 Have a question for Dan or the Razorleaf team?
 Email: podcast@razorleaf.com

📺 Watch on YouTube or subscribe wherever you get your podcasts.

Until next time—work hard, and stay sharp.


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#85 Software Digital Twins Boosting Reliability Through DevOps27 May 202500:34:48

In this episode of Stay Sharp in Digital Engineering, hosts Juliann Grant and Jonathan Scott continue their Digital Twin series—this time focusing on software digital twins. While hardware digital twins often dominate the conversation, software-based twins are playing an increasingly vital role in modern engineering and manufacturing.

Juliann and Jonathan break down what software digital twins actually are (hint: it’s not always straightforward), where they live in the tech ecosystem, and how they power everything from simulation and testing to configuration management and DevOps pipelines. They also explore how these twins are used differently depending on whether software is the product or part of a larger physical system—like a smart refrigerator or a modern aircraft.

You’ll learn about:

  • The difference between digital twins for software-only products vs. cyber-physical systems
  • How DevOps and Application Lifecycle Management (ALM) tools support digital twin environments
  • The role of emulators and virtual machines in simulating real-world software performance
  • Why configuration management is critical to successful digital twin implementation
  • How industries like aerospace and automotive use software digital twins for reliability and safety


Key Quote:
 "Software digital twins may not always be visible—but they're absolutely vital when lives, safety, and product performance are on the line."

💡 Want to join the conversation or request a follow-up episode? Email us at podcast@razorleaf.com or leave a comment wherever you listen.

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#84: CIMdata PLM Roadmap May 2025 Recap20 May 202500:22:04

In this episode, Juliann and Jonathan dive into insights from the CIMdata PLM Roadmap and PDT Conference, held May 7–8 in Tysons Corner, VA. With this year’s theme—“PLM’s Integral Role in Digital Transformation: From Strategy to Execution”—they reflect on the event’s most powerful takeaways and presentations that explore how PLM can evolve from a tech initiative to an enterprise-wide business enabler.

💡 What you'll learn in this episode:

  • Key trends shaping PLM in 2025, from digital threads to AI readiness
  • Why clear business cases and executive sponsorship are essential for PLM success
  • The critical (but often overlooked) role of data in transformation strategies
  • Real-world insights from companies like Airbus, Boeing, Hollister, and Hitachi Energy
  • A behind-the-scenes look at the Aerospace & Defense PLM Action Group’s findings on digital thread use cases
  • Highlights from Dr. Martin Eigner’s 40-year retrospective on PLM evolution

Whether you're an engineering leader, IT professional, or digital transformation strategist, this recap offers practical frameworks and honest reflections to help your PLM strategy drive real business outcomes.

🔗 Resources & Mentions:

  • CIMdata & Eurostep PLM Roadmap/PDT Conference
  • A&D PLM Action Group Digital Thread Research
  • Featured Speakers: Dr. Martin Eigner, Caroline Gustafson (Hitachi Energy), Stacy Burgart (Hollister), Kenny Swope (Boeing)


📍Next stop: PLM Roadmap Europe – November in Paris – Learn more at cimdata.com


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#83: Sustainability in PLM: A Pathway Forward13 May 202500:39:47

In this episode of Stay Sharp in Digital Engineering, hosts Juliann Grant and Jonathan Scott are joined by renowned PLM thought leader and sustainability advocate, Jos Voskuil, co-founder of the PLM Green Global Alliance.
Together, they unpack the evolving role of sustainability within the world of Product Lifecycle Management (PLM) and digital engineering. From the European Green Deal to the growing importance of lifecycle assessment (LCA), this episode explores how environmental impact is shaping how products are designed, manufactured, and maintained.


🔍 Topics Covered:

  • What sustainability really means in the context of PLM
  • Regulatory drivers like RoHS, REACH, and the EU Digital Product Passport
  • The shift from hazardous material tracking to full carbon reporting
  • Why “right to repair” and circular economy models are gaining traction
  • How the product-as-a-service model transforms business sustainability
  • Practical steps for manufacturers to begin measuring environmental impact
  • Real-world examples of data-driven PLM and the use of digital twins
  • Tools and databases supporting sustainability analysis (e.g., EcoInvent, LCA, AI-driven platforms)
  • The importance of model-based systems engineering and connected data


🌍 Key Insight: 

Sustainability is no longer a side concern—it’s becoming a central factor in product innovation and compliance. And while regulations are often the spark, digital transformation is the fuel that helps companies prepare, respond, and lead.

📩 Got questions or feedback? Email us at podcast@razorleaf.com or drop a comment wherever you listen.


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#82: PLM at Scale: The Digital Engineering Journey06 May 202500:46:05

Hosts Juliann Grant and Jonathan Scott sit down with Bob Maffia of BAE Systems to unpack what it really takes to manage large-scale PLM systems. From supporting thousands of users to navigating digital engineering, Bob shares practical lessons from the front lines.


💡 Highlights

  • Real-world challenges of enterprise PLM at scale

  • Balancing customization with vendor capabilities

  • Strategies for digital engineering: start small, stay agile, engage stakeholders early

  • Advice for vendors on openness and smoother upgrades


📩 Get in Touch

Have a question or want to connect with Bob? Email us at podcast@razorleaf.com


🎧 Follow Us

Subscribe on your favorite podcast platform or YouTube—and as always, stay sharp!


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#81: COExperience 2025 Recap29 Apr 202500:26:10

In this episode of Stay Sharp, hosts Juliann Grant and Jonathan Scott are joined by Michael Craffey and Kip Speck from Razorleaf to unpack the highlights from COExperience 2025, held in Reno, Nevada. COExperience—originally the CATIA Operators Exchange—is one of the largest gatherings in the PLM community, showcasing the latest in Dassault Systèmes’ 3DEXPERIENCE platform.

Takeaways:

  • AI and AR are no longer futuristic—they’re embedded in everyday workflows.
  • Secure, cloud-based design environments are becoming viable for even the most regulated industries.
  • COExperience remains a crucial event for innovation sharing, collaboration, and community.

👉 Get Involved:

Interested in volunteering with COExperience? Visit www.coe.org or email coe@coe.org.

🎧 Listen & Subscribe:

Subscribe on your favorite podcast app or watch on YouTube. Don’t forget to like and share this episode if you enjoyed it!



Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#80: Digital Twins Unlocked: PDM’s Version Power22 Apr 202500:31:21

In this episode of Stay Sharp, Jonathan and Juliann continue their deep dive into the world of digital twins—this time focusing on the hardware component and how Product Data Management (PDM) systems provide the backbone for version control, configuration management, and more.

Together, they unpack:

  • How PDM supports managing fast-changing hardware designs
  • The difference between MCAD and ECAD data—and how to wrangle both
  • Why bills of material (BoMs) matter in a multi-domain twin environment
  • The importance of configuration management for syncing versions
  • How feedback from simulation, lab testing, or physical product usage plays into the twin
  • Why knowing the purpose of your digital twin determines what data you really need


Whether you’re just exploring the concept of digital twins or are neck-deep in implementation, this episode offers practical insight into the structure and systems that help make hardware data twin-ready.
📌 Resources & Mentions:
Learn more about digital engineering solutions: www.razorleaf.com
Send us your topic ideas: podcast@razorleaf.com
Subscribe to stay current on our Digital Twin series!


👍 Like this episode?
 Make sure to subscribe on your favorite podcast platform or YouTube. Leave us a comment or question—we love hearing from listeners and shaping future episodes around your input!
Until next time, stay sharp.


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#79: Agentic AI: Rewiring Digital Workflows15 Apr 202500:45:59

In this future-focused episode of Stay Sharp in Digital Engineering, co-hosts Juliann Grant and Jonathan Scott sit down with special guest Rob Ferrone—product data expert and founder of Quick Release—to unpack Agentic AI and its disruptive role in the world of digital engineering.

🔧 What You'll Learn:

  • What agentic AI is—and how it goes beyond traditional AI

  • Why autonomy, adaptability, and real-time decision-making matter

  • Real-world use cases: from impact analysis to supply chain self-healing

  • How agentic AI can augment (not replace!) your workforce

  • The biggest barrier to AI success: data quality and system integration

  • Why curiosity and a growth mindset are your biggest career assets

💡 Rob also shares insight into what it takes to prepare your digital engineering environment to harness the power of agentic AI, and what organizations can do now to make progress—without getting lost in the hype.

Whether you're just beginning to explore AI or you're knee-deep in experimentation, this episode will help you reframe what's possible and prepare for what's next.

💬 Got thoughts or questions about agentic AI or digital engineering? Drop us a comment or email us at podcast@razorleaf.com.
 👉 If you enjoyed this episode, please give it a like and subscribe on your favorite podcast platform or YouTube!

Until next time—stay sharp.


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#78: Recap of Aras ACE 202508 Apr 202500:17:43

In this special episode of Stay Sharp, Jonathan and Juliann are joined by Milan Obradovic to unpack the biggest takeaways from the ARAS ACE 2025 event in Boston—celebrating ARAS’ 25th anniversary as a disruptor in the PLM space.

From reflections on the early days of ARAS to its current momentum in innovation, the team dives into key developments including:

  • The evolution of ARAS' image—from “punks of Andover” to a recognized leader in PLM

  • The launch of the low-code Innovator Edge platform

  • Real-world AI use cases now being implemented within the ARAS ecosystem

  • Exciting new partnerships with Sandvik and the maturing AVEVA relationship

  • A renewed focus on the partner program under new leadership

  • Razorleaf’s own recognition as ARAS Partner of the Year 🎉

  • Sneak peek at UI/UX improvements and confirmed 2025 Community Edition release


Milan also shares behind-the-scenes highlights from his experience at the event, including engaging demos and how ARAS is making PLM more accessible and powerful through intelligent tools.

Whether you're deep in the PLM world or just curious about the future of digital engineering, this recap is packed with insights you won’t want to miss.

📌 Resources & Mentions:

  • Learn more about ARAS Innovator: www.aras.com

  • Connect with us: podcast@razorleaf.com

  • Subscribe to Razorleaf's Tech Tuesday Webinar Series

👍 Like this episode?
 Don’t forget to subscribe on your favorite podcast platform or YouTube. Drop us a comment, question, or suggestion—we’d love to hear from you!

Until next time, stay sharp.


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#77 : Mastering the Digital Twin Terrain01 Apr 202500:34:32

Welcome to the launch of a special Digital Twin series on Stay Sharp in Digital Engineering! In this foundational episode, co-hosts Juliann and Jonathan break down the ever-confusing world of digital twins, virtual twins, digital models, and more.

They kick things off by asking a core question: What is the real purpose of a digital twin in your organization?

From there, they explore the language, use cases, and business impact of digital twins—from product design to factory optimization—and even get into some fun terminology debates (looking at you, “digital shadow” and “digital surrogate”).

Whether you’re brand new to the topic or deep into digital engineering, this episode helps level-set your understanding for what's to come in the series.

🧩 Topics Covered:

  • Why digital twins mean different things to different people
  • Key distinctions: Digital Twin vs. Virtual Twin vs. Digital Model
  • The concept of "digital shadows" and how real-world data flows back into models
  • Digital surrogate and control loops—do you control the product, or does someone else?
  • Product vs. Process twins—and how they tie into predictive maintenance and optimization
  • The importance of fidelity and purpose in your digital twin strategy
  • Looking ahead to elements like simulation data, product data management, IoT, and more

🔗 Key Quote:

“You have to start with the purpose—what are you trying to do with your digital twin? That drives everything.”


📌 Resources & Mentions:

  • Razorleaf’s past webinars on digital twin strategy
  • Industry examples: aerospace, consumer electronics, factory systems
  • Terms like digital shadow, digital surrogate, instance vs. aggregate twins

📣 Join the Conversation:

Have a question or a term you’d like the hosts to unpack in a future episode? Drop a comment or send an email to: podcast@razorleaf.com

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#76 Decoding Product Structures in PLM25 Mar 202500:40:12

In this episode, we take a deep dive into the geeky world of product structures in PLM systems. Joining us is Michael Welti, General Manager of Razorleaf UK, who brings over 24 years of experience working with Dassault Systèmes products and various PLM platforms. Michael helps us unravel the complexities of data models, schema structures, and the evolution of Dassault's Unified Product Structure (UPS) in 3DEXPERIENCE.


What You’ll Learn in This Episode:

🔹 Understanding Data Models in PLM – What are data models, schemas, and object models? Why do they matter?
🔹 Comparing Legacy vs. Modern PLM Data Models – Exploring traditional PLM structures like Designer Central and Engineering Central and how they differ.
🔹 Introduction to Unified Product Structure (UPS) – Why Dassault Systèmes is shifting to a single product structure model and what that means for businesses.
🔹 Impacts of Data Model Changes – How changes in data structure influence digital thread, collaboration, and product lifecycle management.
🔹 Adoption Challenges & Migration Considerations – What it means for existing 3DEXPERIENCE users and those migrating between PLM systems.
🔹 Balancing Openness vs. Unified Platforms – Understanding the trade-offs between flexibility and integration in modern PLM environments.


Resources & Links:

📌 Learn more about Razorleaf’s PLM expertise: www.razorleaf.com
📌 Connect with us for PLM migration and integration solutions.
📌 Stay tuned for an upcoming webinar on UPS and digital thread strategies!

📧 Have questions or feedback? Want to join the discussion?
 Email us at podcast@razorleaf.com or leave a comment!

🎧 Subscribe & Stay Sharp!
 Enjoyed the episode? Don’t forget to subscribe on your favorite podcast platform and leave a review. Follow us on YouTube and LinkedIn for more digital engineering insights.

Until next time, Stay Sharp! 🚀

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#75: Scaling PLM Worldwide: What Works, What Fails19 Mar 202500:39:03

In this episode of Stay Sharp in Digital Engineering, hosts Juliann Grant and Jonathan Scott sit down with Dan Eslinger, Global IT Program and Innovation Manager at BWI Group. Dan shares his hard-earned insights on managing a global PLM implementation, the challenges of aligning teams across multiple cultures and time zones, and the lessons learned along the way.

Key Topics Covered:

  • Challenges of Global PLM Implementations - the complexities of managing PLM across different regions, cultures, and time zones.
  • People, Process, and Technology - technology can be standardized, the biggest challenge is aligning people and processes.
  • Standardization vs. Flexibility - balancing standardized global processes with local adaptations is a major challenge.
  • Data Governance and Integration- issues with naming conventions, data migration, and integrating PLM with ERP and CRM systems are discussed.
  • Adoption and Change Management - the importance of user commitment and handling the natural resistance to change.
  • AI and Future Trends -  AI’s potential in engineering and manufacturing, emphasizing the need for high-quality data.

 Dan dives into the realities of rolling out enterprise systems across a global footprint. He also explores the role of AI in manufacturing, the need for change management, and why successful implementations hinge on getting people engaged and committed.

Enjoyed this episode? Don’t forget to subscribe to Stay Sharp in Digital Engineering on your favorite podcast platform or check us out on YouTube.

📩 Have questions or insights to share? Email us at podcast@razorleaf.com – we’d love to hear from you!

Until next time, Stay Sharp! 🎧

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#74: Deconstructing PLM11 Mar 202500:30:02

In this episode of Stay Sharp in Digital Engineering, we take a fresh look at Product Lifecycle Management (PLM) through a unique lens—breaking it down into its core capabilities and exploring how it can be applied in unexpected ways. What happens when PLM is used beyond its traditional role in product design and manufacturing? Join us as we dive into these unconventional applications and rethink what PLM can really do.


Guest Introduction

Our special guest for this discussion is Steve Nichols, a key member of Razorleaf’s government division. Steve joins hosts Jonathan Scott and Julianne to discuss the broader implications of PLM capabilities and how organizations can leverage them in new and innovative ways.


Most Important Themes

  • Beyond Traditional PLM: PLM isn’t just for managing product lifecycles; it’s a collection of capabilities that can solve a variety of business problems.
  • Key Capabilities Highlighted: Workflow management, reporting, configuration control, integration, structure management, and more.
  • Unexpected Applications: Using PLM for geospatial data management, electronic medical records, identity management, and even historical tracking of complex assets.
  • Strategic Thinking: How organizations can break down PLM into modular components and apply them to unique use cases rather than seeing it as a single, all-or-nothing solution.
  • Extensibility and Adaptability: How PLM’s flexibility makes it a great tool for industries beyond engineering and manufacturing.


Enjoyed this episode? Don’t forget to subscribe to Stay Sharp in Digital Engineering on your favorite podcast platform or check us out on YouTube.

📩 Have questions or insights to share? Email us at podcast@razorleaf.com – we’d love to hear from you!

Until next time, Stay Sharp! 🎧

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#73: Tips for Selecting a PLM System04 Mar 202500:41:16

Selecting the right Product Lifecycle Management (PLM) system is a crucial decision for engineering and manufacturing companies. In this episode, Juliann and Jonathan welcome Derek Neiding to discuss essential factors to consider when evaluating PLM systems. From common mistakes to integration challenges, this conversation will help you navigate the selection process with confidence.


Key Takeaways:

✅ Involve the Right Stakeholders – PLM impacts multiple departments, not just engineering. Make sure sales, IT, service, and executives have a seat at the table.
✅ Define Clear Requirements – Go beyond a wish list and outline real use cases that match business needs. Be specific but open to better processes.
✅ Plan for Data Migration – Moving data from legacy systems isn’t an afterthought. Consider how data will be transferred and how historical records will be handled.
✅ Think Long-Term & Scalability – Will your PLM system grow with you? Consider future business needs, integrations, and upgrade paths.
✅ Evaluate Vendor Viability – Is the provider financially stable? Will they support future needs, or could they be acquired?
✅ User Adoption & Training – A great PLM system is useless if no one uses it. Prioritize usability, training, and change management.
✅ Integration is Key – PLM doesn’t exist in a vacuum. Ensure compatibility with ERP, MES, and other essential systems.

If you’re in the process of selecting or upgrading a PLM system, this episode will help you avoid common pitfalls and make a well-informed decision that benefits your entire organization.


Resources & Contact:

📧 Have questions or insights to share? Email us at podcast@razorleaf.com
📺 Watch the episode on YouTube or subscribe on your favorite podcast platform
👍 Like & Comment on our posts—we’d love to hear your feedback!

🔹 Stay sharp, and we’ll see you in the next episode! 🎧✨


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#72: Unlocking the Power of the Digital Thread25 Feb 202500:35:15

In this episode of Stay Sharp in Digital Engineering, hosts Juliann Grant and Jonathan Scott are joined by Rob McAveney, Chief Technology Officer at ARAS, to explore the evolving landscape of the digital thread. They discuss why every company’s digital thread is unique, the role of adaptability in PLM systems, and how AI is shaping the future of connected data. The conversation unpacks key concepts like strong versus weak data links, forward and backward traceability, and how companies can leverage the digital thread for better decision-making.


Episode Highlights

🔹 Understanding the Digital Thread – What it is, why it matters, and how different companies implement it uniquely.
🔹 The Role of PLM in Digital Thread Development – How product lifecycle management systems enable connected data.
🔹 Strong vs. Weak Data Links – Why high-quality data connectivity is essential for effective decision-making.
🔹 Federating Data for Different Users – How different roles in an organization consume and interact with the digital thread.
🔹 The Role of AI in Digital Thread Management – Why AI won’t replace the need for a well-structured digital thread but can enhance its capabilities.
🔹 The Importance of Adaptability – How businesses must continually evolve their digital thread as technology and regulations change.

The digital thread is a critical component for modern engineering and manufacturing, but its value is only as strong as the quality of the connections it maintains. Companies must ensure their digital thread is adaptable, accessible to the right people, and structured to support ongoing evolution. While AI can enhance the process, it cannot replace the need for structured, authoritative data.

If you enjoyed this episode, don’t forget to subscribe to Stay Sharp in Digital Engineering on your favorite podcast platform or YouTube. Have questions about the digital thread? Leave a comment or email us at podcast@razorleaf.com. Until next time—Stay Sharp!


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#71: Bridging MBSE and PLM: Overcoming Challenges in Digital Engineering18 Feb 202500:28:36

In this episode of Stay Sharp in Digital Engineering, hosts Juliann Grant and Jonathan Scott are joined by their colleague Pat Coulehan to discuss the intersection of Model-Based Systems Engineering (MBSE) and Product Lifecycle Management (PLM). They explore the challenges of managing models and data across systems, the role of configuration management, and best practices for successful MBSE-PLM integration. Drawing insights from the defense sector, the conversation underscores the importance of clear standards, planning, and understanding tool limitations for optimal outcomes.

Episode Highlights

🔹 What is MBSE and why does it matter? – How MBSE is shifting engineering away from documents and toward models.

🔹 The role of PLM in managing MBSE models – Why MBSE tools and PLM systems need to work together.

🔹 Challenges in integration – Understanding why PLM can manage MBSE files but struggles to interpret their internal structure.

🔹 Configuration Management and Change Control – The complexities of managing MBSE models within enterprise systems.

🔹 The importance of clear frameworks and standards – Why defining standards early is critical for successful implementation.

🔹 Best practices for MBSE and PLM integration – Steps to avoid common pitfalls and ensure a smooth workflow.

Successfully integrating MBSE and PLM requires thoughtful planning, clear standards, and an understanding of system limitations. While MBSE introduces new ways to design and validate requirements, managing its data effectively alongside PLM remains a challenge. Companies should prioritize use cases, focus on authoritative sources of truth, and establish clear change management processes.

Enjoyed this episode? Subscribe to Stay Sharp in Digital Engineering on your favorite podcast platform or YouTube. Have questions or insights about MBSE and PLM? Leave a comment or email us at podcast@razorleaf.com. We’d love to hear from you!

Until next time—Stay Sharp!

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#70: Farewell to Jen11 Feb 202500:25:16

In this bittersweet episode of Stay Sharp in Digital Engineering, we say goodbye to longtime co-host Jen Ferello as she steps away from the podcast. Joining hosts Jonathan Scott and Juliann Grant, Jen reflects on her journey with the show—sharing personal growth, memorable guests, and key lessons learned from the digital engineering space.

Jen also gives a glimpse into her next chapter at Siemens, discussing her work with PLM components and the importance of high-quality data in digital engineering.

Juliann officially steps into her new role as co-host, bringing fresh perspectives from her background in marketing and expresses gratitude for Jen's contributions and acknowledges the challenge of filling her shoes, given Jen's extensive experience in engineering and relationships in the field. The conversation shifts to the importance of data quality and challenges associated with AI in the digital industry.

Get ready for a fun and nostalgic conversation, packed with behind-the-scenes stories, humorous moments, and even a few listener challenges (anyone remember gin, lipstick, and all things digital? 🤔).

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#69: Navigating the Digital Seas of Shipbuilding04 Feb 202500:31:53

Welcome to Stay Sharp in Digital Engineering, the podcast where we explore the tools, trends, and tactics driving digital transformation in product design and manufacturing.

In this episode, co-hosts Juliann Grant and Jonathan Scott dive into the world of shipbuilding and digital transformation, joined by special guest Pat Coulehan. With over 30 years of experience in digital engineering, Pat shares firsthand insights from his five-year involvement in a major U.S. shipbuilding project.

What You’ll Learn in This Episode:

🚢 Shipbuilding’s Digital Shift – How the industry is adopting digital tools to enhance design, manufacturing, and maintenance.
🛠️ Industry Parallels – The surprising similarities between shipbuilding, aerospace, and construction, and what makes shipbuilding unique.
🔗 Supply Chain & Tech Adoption – The challenges of integrating digital workflows with suppliers and legacy processes.
⚙️ Configuration Management & Lifecycle Challenges – Why ship designs continuously evolve and how digital tools support long-term maintainability.
📊 Data & Compliance – The role of data management, regulatory requirements, and the importance of traceability in shipbuilding projects.
🔧 Overcoming Challenges – Lessons learned from transitioning shipbuilders to digital systems, including standardization hurdles and cultural shifts.

Key Takeaways:

✅ Shipbuilding is a complex, multi-disciplinary industry that blends elements of aerospace and construction.
✅ Digital transformation brings massive benefits but requires overcoming cultural resistance and supply chain adoption challenges.
✅ Data management and standardization are crucial to maintaining efficiency over decades-long projects.
✅ The move to digital is not just about initial cost savings—it’s about long-term sustainability, efficiency, and maintenance savings.
✅ Regulatory compliance, safety, and modularity play a key role in ship design and manufacturing.

Next Steps & Future Topics:

During the conversation, Pat also touched on Model-Based Systems Engineering (MBSE) and its role in shipbuilding. Stay tuned for a future episode where we’ll take a deeper dive into MBSE and its impact on digital engineering!

📢 Join the Conversation!
Have questions or topics you'd like us to cover? Drop us a comment, like, or message us at podcast@razorleaf.com.

🎧 Subscribe & Stay Sharp:
If you enjoyed this episode, subscribe to Stay Sharp in Digital Engineering on your favorite podcast platform or YouTube. Your engagement helps us bring you the latest insights in digital transformation!

Until next time—Stay Sharp!

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#68: Women in STEM28 Jan 202500:46:23

Welcome to Stay Sharp in Digital Engineering
Your insider guide to all things digital in product manufacturing and engineering.

In this episode, hosts Jonathan Scott and Jen Ferello are joined by Jennifer Herron, CEO of Action Engineering, and Helena Gutierrez, CEO of Share PLM, to discuss an inspiring topic: Women in STEM. Together, they explore the unique perspectives women bring to STEM fields, the challenges they face, and actionable strategies to create a more inclusive and diverse environment in the workplace.

From navigating unconscious biases to redefining leadership with empathy and collaboration, this episode offers insightful conversations about breaking barriers, fostering innovation, and embracing diversity in engineering and technology.

Episode Highlights

Why Women in STEM Matter:

  • Women bring unique perspectives, including empathy, collaboration, and a focus on people, to engineering and technology.
  • Diversity drives innovation and helps teams avoid groupthink.

Challenges Faced by Women in STEM:

  • Common biases, such as assumptions about technical capabilities.
  • Experiences of exclusion or inappropriate behavior in male-dominated environments.
  • Lack of female role models and mentors.

Strategies to Foster Diversity:

  • Hiring women and people from non-traditional backgrounds like teaching or psychology, and mentoring them to succeed in STEM.
  • Recognizing and addressing unconscious bias in hiring processes and leadership practices.
  • Creating safe spaces for open dialogue about diversity and inclusion.
  • Highlighting the exciting and impactful aspects of STEM careers to inspire the next generation.

Mentorship and Leadership:

  • Collaborative mentoring between generations fosters mutual learning and empowerment.
  • Emphasizing feminine energy in leadership, such as empathy and accountability, for more effective team dynamics.

Women in STEM bring invaluable perspectives that strengthen teams and drive innovation. Through mentorship, proactive hiring, and inclusive leadership, we can work toward a more balanced and diverse future in engineering and technology.

If you enjoyed this episode, don’t forget to like, subscribe, and share! Have your own story or insights about women in STEM? We’d love to hear them. Reach out to us at podcast@razorleaf.com or comment on our social media posts.

Stay sharp, and we’ll see you next time!

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#67: Pitfalls and Landmines in Migration21 Jan 202500:34:13

Welcome to Stay Sharp with Razorleaf, your insider guide to all things digital in product manufacturing. In this episode, hosts Jonathan and Jen are joined by Michael Welti, a migration expert, to explore the common pitfalls of data migration and strategies to avoid them. From understanding source data and ensuring quality to the critical role of timing and rehearsals, this episode offers invaluable insights for smooth transitions during digital transformations.

Summary of the Episode

Michael Welti delves into the complexities of data migration, emphasizing preparation, intentionality, and thorough analysis to avoid costly mistakes. The discussion covers everything from knowing what data to migrate, addressing quality issues, rehearsing the process, and identifying latent issues that might arise long after the migration. Michael shares practical advice on planning, execution, and leveraging expertise to ensure a successful migration.

Episode Highlights

  • Key Pitfalls in Data Migration:
    • Migrating unnecessary data while leaving out critical information.
    • Failing to account for data quality, constraints, and legacy system issues.
    • Overlooking the importance of security during and after migration.
  • Strategies for Success:
    • Thorough analysis of source and target systems, identifying constraints and potential issues.
    • Conducting multiple rehearsals to test the migration process and identify hidden problems.
    • Planning for go-live timing, ensuring minimal downtime with bulk and delta migrations.
  • Latent Issues to Watch For:
    • Problems surfacing weeks or months later due to overlooked details.
    • Security gaps resulting in exposed sensitive data during the migration.
    • Performance issues and mismatches between legacy and new system requirements.

Conclusion

Data migration is a challenging but crucial step in digital transformation. Success lies in thorough preparation, understanding your systems, and leaning on expertise when needed. Michael’s advice underscores the importance of rehearsals, planning, and a “Goldilocks approach”—finding the balance between too much and too little preparation for your unique business needs.

If you enjoyed this episode, don’t forget to like, subscribe, and share! Have a story about data migration? We’d love to hear your successes and lessons learned. Reach out at podcast@razorleaf.com or leave a comment on our posts.

Stay Sharp, and we’ll see you next time!

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#66: The Essential Components of DevOps Explained14 Jan 202500:40:19

Welcome to Stay Sharp with Razorleaf, your go-to podcast for all things digital in the world of products and manufacturing. In this episode, your hosts dive into the transformative world of DevOps with special guest Stephen Binstock, a seasoned solution architect and DevOps expert. Together, they unravel the intricacies of DevOps, its key components, and its game-changing impact on enterprise systems.

Summary of the Episode

Stephen Binstock sheds light on the often-misunderstood concept of DevOps, breaking it down into actionable insights for organizations striving for greater collaboration and efficiency in their digital systems. The conversation covers the fundamental aspects of DevOps—requirements definition, system traceability, and testing—and how these practices address common challenges like system misalignment and inefficient deployments. Whether you're new to DevOps or looking to refine your approach, this episode provides practical advice for incremental adoption and maximizing its benefits.

Episode Highlights

  • What is DevOps?
    DevOps combines development and operations to streamline enterprise system management, focusing on requirements definition, traceability, and testing.
  • Challenges Solved by DevOps:
    Addresses misaligned environments, team collaboration issues, and troubleshooting inefficiencies.
  • Benefits of DevOps:
    Improves transparency, enhances team collaboration, and speeds up deployments through automation.
  • Getting Started:
    Start with managing requirements and traceability using tools like Microsoft DevOps or Jira, adopting an incremental approach for smooth organizational change.

DevOps is more than just a buzzword; it’s a powerful framework for streamlining processes and fostering collaboration in enterprise systems. Whether you’re just getting started or looking to refine your approach, incremental adoption can yield significant benefits for your organization. Stephen’s practical advice underscores the importance of open-mindedness and leveraging the right tools for your unique needs.

If you enjoyed this episode, don’t forget to like, subscribe, and share! Have a question or topic suggestion? Reach out to us at podcast@razorleaf.com or leave a comment on our social posts. We’re planning our topics for 2025, so we’d love to hear from you!

Stay Sharp, and see you next time!

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#65: What’s Coming in 2025 in Digital Engineering07 Jan 202500:44:32

In this episode, hosts Jen Ferrello and Jonathan Scott discuss, with guest, Oleg Shilovitsky, an industry blogger and expert in Product Lifecycle Management (PLM), the transformative trends in digital products and manufacturing for 2025. They explore the impact of graph technology and artificial intelligence on product lifecycle management (PLM), emphasizing improved collaboration, real-time integration, and innovative engineering workflows. The conversation also addresses challenges related to generational tech shifts, modernizing workflows, and the necessary evolution of engineering practices.

Key Discussion Points

Impact of Graph Technology:

  • The significance of managing relationships within product data.
  • Comparison of graph databases with traditional relational databases, highlighting their expressiveness and efficiency.
  • How graph models can enhance AI capabilities.


Challenges in Modernizing Engineering Workflows:

  • Issues with outdated check-in/check-out processes in PLM systems, especially with the integration of software and electromechanical designs.
  • The need for collaborative tools that allow engineers from different disciplines (mechanical, software, electrical) to work together seamlessly.


Emerging Trends for 2025:

  • The shift towards collaborative workspaces that leverage graph technology to manage product data dynamically.
  • The significance of generational differences in tech adoption—how younger professionals may prefer real-time collaboration methods over traditional file management.


The Future of Data Management in PLM:

  • Emphasis on the importance of contextualized data for AI applications.
  • The role of semantic technology in enhancing data interoperability across different systems and platforms.


All agree that while challenges remain, the future of digital products and manufacturing looks promising with advancements in graph technology and improved collaborative workflows set to redefine the industry landscape by 2025.

Share your questions, comments, or future topic suggestions.

Thank you for tuning in! Stay Sharp!

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#64: 2024 Trends that Shaped Digital Engineering and Manufacturing24 Dec 202400:40:05

In this episode of Stay Sharp, hosts Jen Ferello and Jonathan Scott are joined by Eric Doubell to recap a transformative year in digital engineering and manufacturing.

Key Topics Discussed:

  • Digital Twins - The surge in non-traditional PLM vendors entering the digital twin space, signaling its increasing importance in the manufacturing industry.
  • AI Integration - The rapid acceptance of AI in engineering, compared with earlier hesitance toward cloud technology. 
  • Future of Manufacturing - The growing focus on digital manufacturing and Industry 4.0.
  • Market Dynamics - The need to communicate the advantages of PLM adoption amidst the growth of AI technology.

Listen as the hosts share their industry predictions for 2025. Share your observations, predictions, or questions on our social media channels or email us at podcast@razorleaf.com. Your feedback helps shape future episodes.

Stay tuned for more expert discussions on PLM, data management, and digital transformation. Until next time, stay sharp!

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#63: From Paper to Pixels: Transforming Manufacturing with Digital Work Instructions18 Dec 202400:40:33

In this episode of Stay Sharp, hosts Jen Ferello and Jonathan Scott welcome back industry veteran Darrell Sabourin from iBase-t, to discuss the evolution of work instructions and process plans in manufacturing.

They explore the transition from traditional paper-based methods to digital systems and the exciting advancements in Model-Based Engineering (MBE) that are transforming how work instructions are created and utilized. Darryl shares insights on the dynamic nature of 3D visual work instructions and how they can enhance the manufacturing process, making it more efficient and accessible for technicians on the shop floor.

In this conversation, Jonathan Scott and Darrell Sabourin discuss the significance of unique identifiers in 3D models, the impact of change management in manufacturing, and the importance of traceability in maintenance and repair operations. They explore the role of UUIDs in manufacturing systems, the challenges of implementing a digital thread, and the future of manufacturing with the advent of AI and additive technologies.

The discussion emphasizes the need for a cohesive approach to data management and the potential benefits of integrating new technologies into existing processes.

Tune in for insights on integrating these innovations for a smarter, more connected industry.

Share your thoughts or questions with us on social media or email us at podcast@razorleaf.com. Your feedback helps shape future episodes.

 Until next time, stay sharp!

Show note links:
Darrel: https://www.linkedin.com/in/darrell-sabourin-96628666/ 
Darrell’s Band: https://stonecountyct.com/
iBase-t:  https://www.ibaset.com/

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#62: Integration Strategies for Manufacturing Success12 Dec 202400:35:27

In this episode of Stay Sharp with Razorleaf, our hosts welcome Rodney Coffey to discuss the intricacies of digital integration in manufacturing and product development. With over 20 years of experience, Rodney shares real-world insights on creating seamless connections between PLM, ERP, and other business systems to solve critical challenges.

Key topics discussed:

  • Bill of Materials (BOM) management: Automating BOM integration to reduce inefficiencies and eliminate manual data entry.
  • Change management: Leveraging integration to streamline workflows and ensure accurate data transfer.
  • Security integration: Monitoring user data access and preventing unauthorized activity using innovative tools.
  • MES integration: Enabling advanced manufacturing processes by connecting PLM and MES systems for better tooling, certification, and production management.
  • Digital thread creation: Building a connected system to ensure the right data reaches the right people at the right time.
  • Legacy systems: Approaches to integrating older systems without modern APIs.

Whether you’re a manufacturing engineer, IT professional, or PLM administrator, this episode provides actionable strategies to tackle the complexities of digital transformation and integration.

What challenges do you face with integration and digital transformation? Share your thoughts or questions with us on social media or email us at podcast@razorleaf.com. Your feedback helps shape future episodes.

Stay tuned for more expert discussions on PLM, data management, and digital transformation. Until next time, stay sharp!


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#61: Critical Considerations in PLM Data Migration04 Dec 202400:41:42

In this episode of Stay Sharp with Razorleaf, hosts Jonathan and Jen welcome back Michael Welti from Razorleaf’s UK office to delve into the complexities of Product Lifecycle Management (PLM) data migration. Building on their previous discussion, they explore the technical, business, and user-focused challenges of migrating digital product data.

Key topics discussed:

  • Data mapping: Understanding the relationship between source and target systems, and the importance of defining object types, relationships, and attributes.
  • Users and locations: Addressing inactive accounts, security contexts, and geographic considerations during migration.
  • Historical data: Deciding what to keep, what to archive, and how to maintain usability.
  • Collisions and deduplication: Handling conflicts when merging data from multiple sources.
  • Business transformation: How data migration supports process improvement and system adoption.
  • Migration order and speed: Optimizing the sequencing of data loading to ensure accuracy and efficiency.

Whether you’re a manufacturing engineer, data manager, or PLM administrator, this episode provides actionable advice on navigating the complexities of digital product data migration.

What challenges do you face with your data migration projects? Share your thoughts or questions with us on social media or email us at podcast@razorleaf.com. Your feedback helps shape future episodes.

Stay tuned for more expert discussions on PLM, data management, and digital transformation. Until next time, stay sharp!


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#60: Securing Digital Environments Beyond Cybersecurity26 Nov 202400:37:24

In this episode of Stay Sharp with Razorleaf, host Jonathan Scott is joined by Steve Nichols, the Head of Razorleaf Government Solutions Division, to explore securing digital environments beyond traditional cybersecurity measures. Together, they discuss the nuances of protecting data within collaborative environments, emphasizing the balance between security and accessibility.

Steve brings over 25 years of experience in technology, offering insights into compartmentalization, data marking, and the critical role of planning in building secure digital environments. This episode dives into best practices for securing sensitive digital information across suppliers, partners, and internal teams while maintaining efficient collaboration.

Key topics discussed:

  • Beyond cybersecurity: Why securing digital information is more than just malware protection.
  • Compartmentalization: How this concept applies to digital environments to manage access and collaboration.
  • Data marking: Using metadata to define access levels, ownership, and restrictions.
  • Planning for success: The importance of upfront architecture design for long-term digital security.
  • Tool selection: Balancing best-in-class tools with the need for interoperability and scalability.

Whether you're in manufacturing, engineering, or digital program management, this episode provides actionable advice on protecting your data while fostering collaboration.

What challenges do you face in securing your digital environments? Let us know your thoughts or questions by reaching out via social media or email at podcast@razorleaf.com. Your input helps shape future discussions.

Stay tuned for more in-depth discussions on digital security and collaboration. Until next time, stay sharp!


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#59: The Essentials of PLM Migration Explained19 Nov 202400:33:31

In this episode of Stay Sharp with Razorleaf, hosts Jen and Jonathan dive into the essentials of Product Lifecycle Management (PLM) migration. Joined by Michael Welti, Managing Director of Razorleaf UK, they unpack the complexities of data migration, emphasizing its technical and business aspects.

Michael, a 20-year veteran in PLM, shares invaluable insights into the migration process, including the importance of thorough analysis, data cleansing, and user involvement. Together, the team breaks down the fundamentals of PLM migration using real-world examples and relatable analogies, ensuring listeners understand both the challenges and opportunities.

Key topics discussed:

  • What is PLM migration? Understanding its purpose and scope.
  • ETL and beyond: Why extraction, transformation, and loading aren't enough.
  • Staging and analysis: The role of thorough data examination before migration.
  • Validation and user feedback: Ensuring data integrity and usability post-migration.
  • Lessons learned: Best practices for a smooth transition.

Whether you're a seasoned professional or new to PLM migration, this episode offers actionable advice to help you navigate the process effectively.

We’d love to hear from you! What questions do you have about PLM migration? Reach out to us on social media or send an email to podcast@razorleaf.com. Your feedback helps shape future episodes.

Stay tuned for more in-depth discussions on PLM migration. Until next time, stay sharp!


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#58: Collective Learning for Project Teams12 Nov 202400:41:55

In this insightful episode of Stay Sharp with Razorleaf, hosts Jonathan and Jen welcome back Dr. Patrick Hilberg, professor at Oakland University, for an engaging discussion on the power of collective learning in project teams. Drawing on his extensive experience with PLM (Product Lifecycle Management) projects and his academic background, Dr. Hilberg shares his perspective on why fostering a learning environment within project teams is essential. They explore the value of agile and lean principles, the differences between waterfall and agile methodologies, and how creating space for team learning can transform project outcomes.

Key Topics Covered:

  • What is Collective Learning?
    • Dr. Hilberg explains collective learning as a process where team members share insights and work together to deepen understanding and improve decision-making. This approach allows individuals to go beyond personal expertise and leverage the group’s collective knowledge, enhancing project outcomes.
  • Agile vs. Waterfall Methodologies
    • The discussion highlights the key differences between traditional waterfall and agile methodologies. Agile’s focus on iterative progress, adaptability, and regular feedback loops supports collective learning, whereas waterfall is a more rigid, sequential approach. Dr. Hilberg and the hosts emphasize how agile can foster a more collaborative, flexible team environment, which is ideal for complex PLM projects.
  • Implementing Lean Principles in Project Management
    • Lean principles encourage keeping requirements or “inventory” low to solve problems as they arise, reducing wasted effort. Dr. Hilberg shares how this approach, inspired by Toyota’s production system, enables teams to identify and resolve issues faster, promoting continuous learning and improvement.
  • Empowering Teams with Flexible Goals
    • By setting high-level goals without rigid requirements, Dr. Hilberg describes how teams can creatively approach problem-solving, with regular check-ins to adjust as needed. This flexibility helps teams maintain momentum, even when challenges arise, by focusing on progress rather than rigidly adhering to a predetermined plan.
  • Addressing Resistance to Change through Organizational Change Management (OCM)
    • The team discusses the role of OCM in managing resistance to new processes and tools within projects. Dr. Hilberg emphasizes the importance of creating a learning-oriented environment to help individuals overcome fear of change, especially when implementing agile methodologies in traditionally structured teams.
  • Learning as an Intrinsic Motivator
    • The episode underscores that people naturally enjoy learning, even though they may resist change. By fostering an environment where learning and collaboration are valued, teams are more likely to engage and embrace new approaches, leading to stronger project outcomes.

This episode is packed with actionable insights for project managers, team leaders, and educators who want to embrace a collective learning mindset. By blending agile methodologies, lean principles, and open communication, teams can navigate complex projects more effectively and stay aligned on their goals.


We’d love to hear your feedback, questions, or topics you’d like covered in future episodes! Reach out at podcast@razorleaf.com, or leave a comment on our post. Don’t forget to subscribe and share this episode if you found it helpful!


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#57: Understanding the Cybersecurity Maturity Model05 Nov 202400:38:05

In this episode of Stay Sharp with Razorleaf, hosts Jen and Jonathan are joined by Steve Nichols, head of Razorleaf’s government practice, to break down the essentials of cybersecurity, particularly within the Department of Defense (DoD) and its Cybersecurity Maturity Model Certification (CMMC).

Key Takeaways:

  • Why Cybersecurity Matters: Steve explains why protecting digital data is not just crucial for the DoD but also for commercial entities. As digital information grows, so does the risk of data theft and misuse, making cybersecurity essential for all businesses.
  • Overview of CMMC: Steve discusses the evolution of the CMMC framework, a DoD initiative to ensure cybersecurity compliance across the defense industrial base. This model includes levels of security maturity, with specific standards for IT security, from basic hygiene to more advanced protocols.
  • Practical Steps for Businesses: For companies interested in or currently engaged with DoD contracts, Steve outlines practical steps to start adopting CMMC standards, including simple IT hygiene practices like password management and data encryption.
  • Applicability Beyond DoD: Even businesses outside the DoD's direct supply chain can benefit from understanding and implementing CMMC principles. The conversation highlights how foundational cybersecurity practices can protect intellectual property and sensitive data across industries.
  • ITAR and EAR Compliance: Jonathan and Steve touch on how the CMMC model complements other regulatory frameworks like International Traffic in Arms Regulations (ITAR) and Export Administration Regulations (EAR), making it easier for companies to approach data protection comprehensively.

Steve emphasizes that implementing these cybersecurity measures doesn't have to be overwhelming. With resources readily available, businesses can begin with basic security steps and gradually build up their defenses. Whether your organization is part of the defense industrial base or not, adopting a structured cybersecurity approach can be a strategic move to safeguard your data and operations.

Got Questions?
If you’d like to dive deeper into any of the topics covered or have specific questions on cybersecurity for your business, please reach out! You can send questions to podcasts@razorleaf.com.

Stay Sharp and Stay Secure!

Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#56: Flexible Integration in the Modern Digital Landscape29 Oct 202400:40:48

In this episode of Stay Sharp with Razorleaf, host Jonathan Scott talks with Tim Noce, Razorleaf’s Head of Products, about the ever-evolving landscape of integration in today’s digital business environments. They explore how businesses can leverage flexible integration solutions to build a robust digital thread, ensuring seamless data flow across systems.

Key Topics Discussed:

  • The role of middleware in integration and the shift away from point-to-point solutions.
  • How synchronous vs. asynchronous integration applies to real-time and background data processes.
  • The necessity of scalability and flexibility in integration architecture.
  • Insights from Tim’s journey in developing Razorleaf’s Clover platform to meet complex integration challenges.
Notable Quotes:

“Integration isn’t just about moving data between systems; it’s about understanding the complexity and ensuring the data is processed efficiently.”

“Flexible integration architecture is key to keeping up with changes in business needs, systems, and data.”

If you want to learn how Razorleaf’s Clover platform can help your business manage complex data flows and ensure a seamless digital thread, this episode is for you!

Connect with Razorleaf:

Website: razorleaf.com

Email: podcasts@razorleaf.com

Make sure to subscribe to Stay Sharp with Razorleaf on your favorite podcast platform or YouTube to stay updated with the latest episodes.

Until next time, stay sharp!


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#55: The State of PLM 202422 Oct 202400:35:29

In this episode of the Razorleaf Podcast, we dive into the latest trends and updates in Product Lifecycle Management (PLM) for 2024. As the technology landscape rapidly evolves, companies are being forced to adapt their strategies to leverage new tools and methodologies. This discussion highlights key shifts in the PLM industry, emerging technologies, and how businesses can stay ahead of the curve.

Key Topics Covered:

  • Current Trends in PLM: Learn about the most significant changes in PLM and how companies are integrating new tech solutions.
  • Technology Advancements: Explore how AI, cloud computing, and automation are shaping the future of PLM.
  • Challenges in 2024: Discuss the common obstacles businesses face when implementing PLM strategies and solutions.
  • Case Studies & Success Stories: Hear real-world examples of companies that have successfully navigated PLM transformations.
  • The Future of PLM: Predictions for the next 5-10 years and what organizations can do to prepare.

Key Takeaways:

  • A deeper understanding of how PLM is changing in 2024 and why it's critical for business success.
  • Actionable insights on leveraging AI and cloud-based solutions for better PLM management.
  • Key strategies for overcoming common implementation challenges in the modern landscape.

Don’t miss an episode! Subscribe to the Razorleaf Podcast on Apple Podcasts, Spotify, or your preferred podcast platform. Leave a review and share your thoughts with us!

See you in the next episode!


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

#54: Navigating PLM Complexity - Multi-System Strategies for Success15 Oct 202400:44:01

#54: Navigating PLM Complexity: Multi-System Strategies for Success

In this insightful episode of Stay Sharp with Razorleaf, co-hosts Jen and Jonathan dive deep into the intricacies of managing multiple Product Lifecycle Management (PLM) systems within an organization. They explore the reasons why a business might have multiple PLM systems and break down key patterns like federated systems, hub-and-spoke models, and peer-to-peer structures.

Jonathan and Jen also discuss the pros and cons of maintaining flexibility, managing complexity, and how integrating these systems can impact business efficiency. They emphasize the importance of aligning digital strategies with business goals, especially during mergers and acquisitions.

Key Takeaways:

  • The importance of flexibility and why some businesses choose to implement multiple PLM systems.
  • Different patterns for organizing and integrating multiple PLM systems (federated, hub-and-spoke, peer-to-peer).
  • The cost of maintaining and integrating multiple systems versus the potential business benefits.
  • How acquisition strategies and risk mitigation can influence PLM system decisions.
  • Why it's essential to constantly evaluate and align PLM strategy with overall business objectives.


Have questions about managing multiple PLM systems or navigating PLM complexities? Reach out to us on social media or via email at podcast@razorleaf.com. We’d love to hear your thoughts and answer any questions you have!

Stay Sharp and Stay Connected:

Make sure to subscribe to the podcast on your favorite platform, and leave a review if you enjoyed this episode!


Music is considered “royalty-free” and discovered on Story Blocks.
Technical Podcast Support by Jon Keur at Wayfare Recording Co.
© 2024 Razorleaf Corp. All Rights Reserved.

© My Podcast Data · Independent project · Data from Apple & Spotify