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Explore every episode of the podcast Manufacturing Stream

Dive into the complete episode list for Manufacturing Stream. Each episode is cataloged with detailed descriptions, making it easy to find and explore specific topics. Keep track of all episodes from your favorite podcast and never miss a moment of insightful content.

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TitlePub. DateDuration
What Makes A Process Truly Effective? Dive Deeper Into Process Design and More with Tom Williams and Michael Hurd25 Sep 202500:44:35

A good process is...

One that involves everyone using it. Seems simple enough, but designing effective processes for manufacturing demands a winning combination of experience, empathy, and iterative thinking.


This episode of Manufacturing Stream features Tom Williams, Head of Design and Process Engineering at Pandrol, and L2L CMMS/MES Implementation Consultant Michael Hurd. Both have decades of experience leading teams and improving processes on the shop floor.


Here’s what you’ll learn in this episode:

- How to build an effective process and generate frontline buy-in

- The art of balancing effiency and labor costs in manufacturing

- How standardization drives quality

- How solving process hangups often starts with the frontline

- The similarities and many, many differences in process design between a modular housing start up and a global industrial supply chain

- How implementing better tech takes buy-in and a good set of ears (and eyes)


Key moments:

00:00 Introduction to Manufacturing Experts

05:48 Global Challenges in Manufacturing

11:37 Flexibility in Production Processes

17:01 Defining Effective Processes

23:05 Process Improvement Strategies

24:32 Diverse Processes Across Manufacturing Locations

26:17 Memorable Problem-Solving Experiences

26:54 Learning from Failures in Maintenance Planning

28:52 Comparing Startups and Established Companies

31:26 Building a Maintenance Team from Scratch

35:11 Engaging Teams in Process Improvement

36:47 Implementing Better Tech in Manufacturing

42:46 Measuring ROI 


Make sure to subscribe for more content about reducing downtime and improving your processes on the shop floor!

l2l.com
Youtube: @leading2lean

Lean Growing Pains, Fixing Handoffs, and Angry Technicians | We React to the Best of r/manufacturing24 Jul 202500:48:30

From the manufacturing Reddit community to our podcast: we have Lean experts Mohsin Saeed and Eric Whitley react to the best threads from the past couple of months. 

We explore everything from improving shift handoffs to dealing with overworked maintenance technicians. 

🧠 Here’s what you’ll learn in this episode:
- Effective systems are crucial for smooth handoffs in manufacturing.
- Data-driven decision-making is essential for identifying root causes of issues.
- How skills gap in manufacturing often lies in troubleshooting and problem-solving abilities.
- Lean philosophy should be ingrained in the culture of your organization.

📍 00:00 Introduction
03:08 Story 1 - Getting handoffs right
14:47 Story 2 - The problem with Lean transitions
27:37 Story 3 - Unhappy technicians and a friendly wager
 40:07 Story 4 - Who's responsibility is it, anyways?

🎧 Make sure to subscribe for more content about reducing downtime and improving your efficiency on the shop floor!

l2l.com
Youtube: @leading2lean

From Reactive to Proactive | Fighting Downtime with Smarter Maintenance05 Jun 202500:31:29

Welcome back to the Manufacturing Stream Podcast! This week we dive into downtime - and how to beat it with better maintenance strategies. This episode features your host Eric Whitley and Joel Cook, Maintenance and Automation Manager at ChampionX. 

🧠 Here’s what you’ll learn in this episode:
- How a proactive maintenance approach can significantly reduce downtime
- Why collaboration between maintenance and operations enhances overall efficiency
- How to minimize downtime with more effective spare parts management
- Why engaging technicians in the documentation process improves accuracy and efficiency
- How to navigate common staffing challenges in maintenance
- And much, much more

📍 00:00 Introduction
01:29 Joel Cooke's Journey in Maintenance Management
04:04 Evolving Maintenance Philosophy: From Reactive to Proactive
06:31 Implementing Continuous Improvement in Maintenance
09:54 Enhancing Communication and Collaboration
12:17 Documenting Processes and Continuous Improvement
14:38 Managing Spare Parts and Equipment
16:21 Understanding Downtime: Causes and Impacts
18:40 Navigating Staffing Challenges in Maintenance
21:00 Understanding Downtime and Operator Skills
22:13 Implementing Total Productive Maintenance (TPM)
25:18 Capturing Minor Stops and Operator Engagement
26:22 Future Plans with L2L and Operational Availability
30:22 Overcoming Challenges in Technology Implementation

🎧 Make sure to subscribe for more content about reducing downtime and improving your efficiency on the shop floor!

l2l.com
Youtube: @leading2lean

Tech Expert Reacts: AI, Automation, and New Skills Data08 May 202500:39:35

The Manufacturing Stream Podcast, your go-to source for insights into the latest in manufacturing technology and innovation.

Hosted by Chris Rost, we’re excited to bring you some of the best conversations in manufacturing - from the factory floor to the board room.
This episode features manufacturing tech expert Willemijn Schneyder, as she reacts to some of the most profound takeaways from our 2025 Manufacturing Skills Report.

We explore AI, Automation, and the needs of the frontline workforce across a number of roles in the manufacturing workforce.

🧠 Here’s what you’ll learn in this episode:
- How AI and Automation can help reverse the skills gap
- Why a lot of our training methods aren’t landing in 2025
- How deep the skills gap really goes
- Why some manufacturers are hesitating to deploy upskilling strategies
- And much, much more

📍 00:00 Introduction
03:04 Demographics and Generational Insights
05:55 Preparedness for AI and Automation
08:54 Understanding AI’s Role in Manufacturing
12:04 Statistics on AI Impact in Manufacturing
15:02 Simplification and Acceleration of Processes
17:59 Data Literacy and Skills Gaps
20:50 Future Skills and Workforce Development
21:47 The Role of AI in Manufacturing
24:39 Real-Time Analytics: The Missing Link
27:33 Addressing the Skills Gap in Manufacturing
30:08 Transforming Training Approaches
34:33 Engagement and Retention in the Workforce
39:54 The Importance of Communication Skills

👉 Download your free copy of the 2025 Manufacturing Skills Report here:https://www.l2l.com/resources/research-report-2025

🎧 Like, subscribe, and share for more deep dives into the future of manufacturing!

l2l.com
Youtube: @leading2lean

Frontline Experts React: Skills Gaps, Unfilled Jobs, and New Tech01 May 202500:42:47

The Manufacturing Stream Podcast, your go-to source for insights into the latest in manufacturing technology and innovation.

Hosted by Chris Rost and Eric Whitley, we’re excited to bring you some of the best conversations in manufacturing - from the factory floor to the board room. This episode also features manufacturing expert Jim Mayer - Founder of The Manufacturing Connector. 

Eric and Jim have decades of experience at the manufacturing frontline - today we'll get their takes on data from L2L's new 2025 Manufacturing Skills Report.


🧠 Here’s what you’ll learn in this episode:
- Just how serious the growing skills gap is in manufacturing
- Our responsibility to engage a new generation of workers
- How soft skills contribute to the manufacturing skills gap
- The amount of investment in upskilling is less than you think!
- The role of AI and Automation in manufacturing skills
- And much more...

l2l.com
Youtube: @leading2lean

Here’s What Your Manufacturing Frontline Really Wants | Better Tech + Better Culture = Success16 Apr 202500:32:33

The Manufacturing Stream Podcast, your go-to source for insights into the latest in manufacturing technology and innovation.

Hosted by Chris Rost and Eric Whitley, we’re excited to bring you some of the best conversations in manufacturing - from the factory floor to the board room.

This episode features experts Jason Anthoine (manufacturing culture expert and founder of Employee Experienced) and our very own Willemijn Schneyder (frontline advocate and L2L CSO).

This episode takes a deep dive into how we should shape our approach to delivering manufacturing tech to those who need it the most - the frontline teams who use it every day.

🧠 Here’s what you’ll learn in this episode:
- Why human connection is still top of the list in Industry 5.0
- How modern tech can simplify tasks - or how bad tech can make them more complex
- How empowered, confident teams adapt to new tools more easily
- Why cultural shifts are necessary to retain skilled workers in manufacturing
- Success stories from major companies show effective strategies for boosting retention through engagement
- And much, much more

📌 00:00 Introduction
04:42 Understanding Turnover in Manufacturing
09:05 The Human Side of Employee Retention
13:31 Shifting Strategies for Manufacturing Leadership
18:09 Cultural Impact on Manufacturing Careers
22:08 Pride in Craftsmanship
26:41 Intentional Leadership and Employee Retention
28:25 Leveraging Technology for Frontline Workers
31:41 The Role of Confidence in Technology Adoption
36:36 Future Challenges

👉 Check out Employee Experienced https://www.jasonanthoine.com/ to keep learning from culture expert Jason Anthoine.

👉Visit https://hubs.li/Q03bLgr50 to explore how the #1 connected workforce platform can digitize your daily management processes. Sign up for a free demo today!

🎧 Like, subscribe, and share for more deep dives into the future of manufacturing!

#ManufacturingPodcast #IndustrialTransformation # #ContinuousImprovement #L2L #ShopFloorInnovation #training #employeeengagement #employeedevelopment

l2l.com
Youtube: @leading2lean

Better Employee Development for the Frontline | Solving More Than a Labor Shortage in Manufacturing03 Apr 202500:41:29

The Manufacturing Stream Podcast, your go-to source for insights into the latest in manufacturing technology and innovation.

Hosted by Chris Rost and Eric Whitley, we’re excited to bring you some of the best conversations in manufacturing - from the factory floor to the board room.

This episode features experts Jim Mayer - manufacturing culture expert and founder of The Manufacturing Connector -  and our very own Co-Host Eric Whitley.

They have a combined 50+ years of experience as leaders in the industry, and together they’ll explore how re-thinking employee development can reduce turnover and improve short-term and long-term engagement for the people working at the frontline.

🧠 Here’s what you’ll learn in this episode:
- How understanding the human side of turnover is essential for retention.
- That career pathing and clear growth opportunities are vital for employee engagement.
- Why cultural shifts are necessary to retain skilled workers in manufacturing.
- How technology can play a significant role in empowering frontline workers.
- That success stories from major companies show effective strategies for boosting retention through engagement.
- And much, much more.

📌 00:00 Introduction
04:42 Understanding Turnover in Manufacturing
09:05 The Human Side of Employee Retention
13:31 Shifting Strategies for Manufacturing Leadership
18:09 Cultural Impact on Manufacturing Careers
22:08 Pride in Craftsmanship
26:41 Intentional Leadership and Employee Retention
28:25 Leveraging Technology for Frontline Workers
31:41 The Role of Confidence in Technology Adoption
36:36 Addressing Turnover and Future Challenges

👉 Check out The Manufacturing Connector at https://themfgconnector.com/ to keep learning from culture expert Jim Mayer.

👉 Visit https://hubs.li/Q03bLgr50 to explore how the #1 connected workforce platform can digitize your daily management processes. Sign up for a free demo today!

🎧 Like, subscribe, and share for more deep dives into the future of manufacturing!

#ManufacturingPodcast #IndustrialTransformation # #ContinuousImprovement #L2L #ShopFloorInnovation #training #employeeengagement #employeedevelopment

l2l.com
Youtube: @leading2lean

Here's how AI is disrupting manufacturing27 Mar 202500:36:15

🎙️ The Manufacturing Stream Podcast, your go-to source for insights into the latest in manufacturing technology and innovation! 

Hosted by Chris Rost, Creative Content Manager at L2L. We're here to bring you some of the best conversations in manufacturing, from the factory floor to the board room.

This episode features David Rogers, AI and ML expert and founder of Exponential Industry, as well as our very own Frontline Advocate and Product Wizard, Willemijn Schneyder. They'll explore how the recent boom in AI technology is poised to shake things up for modern manufacturers. Yes, new tech makes things faster, smarter, and more transparent - but staying connected to the human elements of your frontline workforce is more important than ever before.

Here’s what you’ll learn in this episode:
- How AI can simplify task execution for frontline workers
- The ins and outs of AI-enhanced training 
- Where many manufacturers go wrong when implementing AI solutions
- How AI is poised to augment decision-making and troubleshooting
- And much more!


📌 00:00 Introduction to Frontline Shorts and Guests
03:30 The Impact of AI on Manufacturing
11:28 AI's Role in Augmenting Frontline Workers
17:19 Common Pitfalls in AI Implementation
23:14 The Importance of Human Interaction in Tech Adoption
29:14 Future Trends in AI and Manufacturing


👉Check out https://www.doclrogers.com/ to subscribe to the Exponential Industry newsletter, and never miss a beat when it comes to manufacturing tech

👉 Visit https://hubs.li/Q03bLgr50 to explore how the #1 connected workforce platform can digitize your daily management processes. Sign up for a free demo today!

🎧 Like, subscribe, and share for more deep dives into the future of manufacturing!

#ManufacturingPodcast #IndustrialTransformation # #ContinuousImprovement #L2L #ShopFloorInnovation #AI #machinelearning

l2l.com
Youtube: @leading2lean

The Truth About Line Stoppages in Manufacturing - with Mohsin Saeed18 Mar 202500:16:00

The Manufacturing Stream Podcast, your go-to source for insights into the latest in manufacturing technology and innovation! 

Hosted by Chris Rost, Creative Content Manager at L2L, we're bringing you cutting-edge discussions from the factory floor to the boardroom.

This episode features L2L's very own Mohsin Saeed - problem solver and manufacturing expert with more than a decade in the industry. He'll be talking us through some of the most common causes of expensive line stoppages in manufacturing, and how to fix them quickly 
and effectively.

Here’s what you’ll learn in this episode:
- The most common causes of line stoppages in manufacturing
- The impact they have in terms of money, productivity, and morale
- How leaders can leverage actionable data to prevent and rectify line stoppages
- The positive impact of a CMMS 
- How understanding the human element of your frontline will reduce stoppages

00:00 Introductions and welcome 
02:31 Understanding the impact
04:43 Common causes 
07:39 The human element
10:17 Strategies to reduce line stoppages
13:20 Examples and anecdotes

Visit https://hubs.li/Q03bLgr50 to explore how the #1 connected workforce platform can digitize your daily management processes. Sign up for a free demo today!

Like, subscribe, and share for more deep dives into the future of manufacturing!

#ManufacturingPodcast #IndustrialTransformation # #ContinuousImprovement #L2L #ShopFloorInnovation

l2l.com
Youtube: @leading2lean

Unlocking Digital TPM Success: Lessons from 40 Years of Manufacturing Excellence12 Feb 202500:47:46

Welcome to the Manufacturing Stream Podcast with your host, Eric Whitley, Director of Manufacturing Solutions at L2L. In this episode, Eric sits down with his longtime friend and TPM expert, Ellis New, also known as Hillbilly.

With nearly four decades of experience in Total Productive Maintenance (TPM), Ellis and Eric have trained thousands of manufacturing professionals, implementing TPM strategies in plants across the world. Today, they’re diving deep into what makes TPM work, why maintenance is more than just a department, and how digital tools are transforming the way companies achieve zero failure reliability.

Listen in as they discuss:

  • The true role of maintenance in manufacturing success
  • Why training frontline workers is critical to reducing downtime
  • How data and digital tools are changing the game for TPM
  • The biggest mistakes companies make when trying to improve productivity
  • Lessons from teaching 50,000+ people the principles of TPM

It’s a conversation packed with insights, stories, and practical advice for anyone in the industry.

Want to learn more about digitizing your TPM program? Visit L2L.com or reach out to eric.whitley@l2l.com.

To connect with Ellis New, email enew@centurylink.net or call (864) 929-5899.

Hit follow and join us for more conversations on manufacturing, reliability, and continuous improvement.

l2l.com
Youtube: @leading2lean

Revolutionizing Manufacturing: How AI and Data Drive Industry Transformation | L2L & CADDi Insights Episode09 Dec 202400:26:58

In this episode of The Manufacturing Stream Podcast, host Eric Whitley, Director of Industrial Transformation at L2L, welcomes a special guest, Chris Brown, VP of Sales at CADDi. Together, they explore how AI and innovative tools are transforming the manufacturing industry, from reshoring efforts to bridging the skilled labor gap.

Chris shares insights into CADDi's cutting-edge technology that integrates rich contextual data into engineering drawings, empowering manufacturers to optimize processes, reduce waste, and accelerate timelines. They discuss real-world applications of AI, including shape recognition and contextual search, and how these tools make onboarding easier for the next generation of workers.

Key topics include:

  • How AI-driven tools like CADDi and L2L are modernizing shop floor operations.
  • The role of data and digital transformation in improving quality, safety, and production efficiency.
  • Addressing the skilled labor shortage and empowering workers with innovative technologies.
  • The exciting future of manufacturing, including reshoring and automation.

Plus, Chris shares his thoughts on how AI supports continuous improvement by eliminating waste and enabling smarter decisions, making the industry more innovative and competitive.

📢 Don’t miss this episode full of actionable insights and forward-thinking strategies!

💡 Mentioned in this episode:
Visit L2L.com to learn about the #1 connected workforce platform and sign up for a free demo.
Learn more about CADDi and their AI-powered solutions at us.caddi.com.

🎙️ Tune in now and join the conversation about how manufacturing is being transformed for the better!

#ManufacturingPodcast #IndustrialTransformation #AIInManufacturing #ContinuousImprovement #L2L #CADDi #Reshoring #Innovation #ManufacturingInsights







l2l.com
Youtube: @leading2lean

Why Are People Leaving Manufacturing?21 Nov 202400:31:22

In this episode of the Manufacturing Stream Podcast, host Eric Whitley tackles a critical issue in the industry: Why are talented professionals walking away from manufacturing? To explore this, Eric welcomes a special guest—his son, Brandon Whitley.

Brandon shares his journey through manufacturing, from assembling products on the line to becoming a continuous improvement specialist, and ultimately leaving the industry. Together, they discuss:

  • The challenges of driving change in traditional manufacturing environments
  • The impact of pay, culture, and work-life balance on retention
  • Why outdated processes and resistance to innovation push workers away
  • Lessons for building an engaged, motivated workforce

This episode offers a firsthand perspective on the challenges and opportunities in modern manufacturing, making it a must-listen for leaders, operators, and anyone passionate about the future of the industry.

Brought to you by L2L, the #1 connected workforce platform.

🎧 Tune in on your favorite podcast platform!
🌐 Learn more about L2L at L2L.com.
📲 Follow Eric Whitley on LinkedIn for more insights.

Don’t forget to subscribe, rate, and share!

#ManufacturingPodcast #WorkforceRetention #ContinuousImprovement #L2L #FutureOfWork

l2l.com
Youtube: @leading2lean

Transforming Continuous Improvement With AI01 Nov 202400:17:52

AI is dominating the thought process within manufacturing. But most of the brain power being spent on this topic centers on how to have a practical application of this technology so that it enhances the Availability, Performance and Quality of the factory floor.

In this episode we discuss the practical application of AI and how it can be used to remove wasted time and motion in the day to day lives of factory workers.

l2l.com
Youtube: @leading2lean

l2l.com
Youtube: @leading2lean

Joe Resko, VP of Ops at Worthington Ent. - Creating a Culture of Communication30 Sep 202400:41:28

Joe Resko, Vice President of Operations for Worthington Enterprises joins Eric as a guest in a new L2L webinar. Eric shares this webinar on this podcast. Joe and Eric discuss the findings of L2L's report on What is Holding Manufacturing Back in 2024 and how Worthington is using L2L and its Connected Workforce solution to solve the the labor crisis facing manufacturing.

l2l.com
Youtube: @leading2lean

L2L Acquires SwipeGuide - Discussion with the CEO's04 Sep 202400:28:11

Press Release:

In this weeks episode of The Manufacturing Stream Podcast, Eric discusses that L2L has announced the acquisition of Swipe Guide, a move that brings together two powerful technologies to enhance the connected workforce in manufacturing. Eric is joined by, John Devagian, CEO of L2L and Willemijn Schneider, CEO of Swipe Guide. The two CEO’s discuss that this merger aims to address long-standing challenges in the industry, such as labor productivity stagnation and the loss of skilled workers. Devagian explains that this acquisition aligns with L2L’s mission to improve workforce empowerment and efficiency by integrating Swipe Guide’s intuitive, mobile-friendly digital tools with L2L’s core capabilities in driving availability, performance, and quality.
Willemijn Schneider of Swipe Guide, highlights the value of simplifying knowledge transfer and process standardization across manufacturing operations. Swipe Guide’s user-friendly platform allows workers to create and share instructions easily, empowering frontline workers and improving training and efficiency. Together, the companies aim to bring a holistic approach to digital transformation on the shop floor.
With over half a million users, this acquisition expands L2L’s global reach, adding a European headquarters and offering solutions in multiple languages. The combined technologies promise to accelerate productivity improvements, support real-time decision-making, and enhance manufacturing processes, marking a significant step forward in the connected workforce space.

l2l.com
Youtube: @leading2lean

Learn How to Be Better - Scott Springer28 Aug 202400:39:57

In this weeks episode of The Manufacturing Stream Podcast, Eric welcomes in as guest Scott Springer from Chelwood Consulting. The discussion this week centers on Scott's approach to improvement and leadership in his career as a manufacturing leader.

About our guest:
Scott is an accomplished Executive Consultant and President of Chelwood Consulting Group, where he provides strategic leadership to revitalize underperforming organizations and enhance business operations. He specializes in manufacturing, logistics, eCommerce, and human resource management, with a focus on long-term performance and profitability. At Petformance, he launched freeze-dried nutritional meals for canines, adding a new revenue stream to his consulting firm. Previously, Scott served as Vice President of Operations at Vital Proteins, achieving over 460% revenue growth. He also led significant projects at Omega Protein, improving production capacity by over 600%. Scott holds an MBA from UC Riverside and a BS in Mechanical Engineering from the U.S. Naval Academy.

l2l.com
Youtube: @leading2lean

Maureen Fahey - Working With Dr. Shigeo Shingo16 Aug 202400:34:25

In this episode of The Manufacturing Stream Podcast Eric has Maureen Fahey of Productivity talks about her days when JIT and Lean started in the West. Working as a young assistant to Norman Bodek, Maureen tells stories of the days when Dr. Shigeo Shingo would visit the United States and Maureen was there during these visit. 

Maureen also expounds on when SMED and TPM were introduced to Western manufacturers in the early days of JIT.

l2l.com
Youtube: @leading2lean

The Future of AI in Manufacturing25 Jun 202400:47:24

In this episode, Eric & Phil welcome into the studio Tyler Whitiker, CTO and Co-founder of L2L, to discuss the future of AI in manufacturing and how companies should be using the technology to solve the labor crisis facing Manufacturing. 

In recent blog post, Tyler has helped explain how manufacturers should be using technology to free up much needed resources, especiall when it comes to labor utilization on the factory floor.

l2l.com
Youtube: @leading2lean

Food industry COO and VP: Why L2L at Honeyville, Inc?04 Jun 202400:42:11

In this episode Eric interviews Mike Pierce COO of Honeyville Inc and Co-host and new VP of Information Technology at Honeyville, Inc. Phil Anderson as they discuss why Honeyville has chosen L2L as their Connected Workforce Platform and why Mike has chosen L2L to be his system at four separate companies. 

l2l.com
Youtube: @leading2lean

James Wells at LNS Research Talks Unified Performance Excellence23 Apr 202400:37:21

In this weeks episode, Eric, Malcolm and James Wells from LNS Research discuss Unified Performance Excellence. Unified Performance Excellence (UPX), is a modern approach to industrial performance management that integrates advanced digital tools and methodologies into traditional operational improvement processes. This framework seeks to enhance operational agility, flexibility, and resiliency by leveraging digital technologies like AI, machine learning, and digital twins within a connected and intelligent risk management system.

 At the 2024 Connected Workforce Summit presented by L2L, James will be a guest speaker talking about how UPX represents a significant shift towards integrating industrial operations with digital transformation initiatives, aiming to not only sustain but enhance operational performance through intelligent, data-driven methodologies​

l2l.com
Youtube: @leading2lean

Mastering Continuous Improvement with Industry 4.016 Apr 202400:35:12

In recent years, the manufacturing sector has been swept up in the wave of Industry 4.0, a revolutionary movement that promises to meld physical production and operations with smart digital technology, machine learning, and big data. The goal of this movement is to create a more holistic and better-connected process for industrial companies. 

Industry 4.0 has been hailed as the future of manufacturing, offering the potential for significantly increased productivity, efficiency, and flexibility, there’s a growing concern that its implementation is faltering. However, a closer examination suggests that this may be largely because companies have neglected a fundamental principle that has always been at the heart of manufacturing excellence: continuous improvement.

In this episode of The Manufacturing Stream podcast Eric & Phil discuss the shortcomings of industry 4.0 and why organizations need to concentrate on continuous improvement to make 4.0 effective.

l2l.com
Youtube: @leading2lean

Special Guest - Kyle Petty Discusses NASCAR History, Employee Motivation and Innovation28 Mar 202400:52:45

Welcome to a unique edition of The Manufacturing Stream Podcast, where your hosts, Eric Whitley and our special guest co-host Malcolm Faulds from L2L, sit down with the legendary Kyle Petty. Today, we're diving into Kyle's extraordinary journey, growing up amidst the royalty of racing. He shares with us tales from the track and highlights from his biography, "Swerve or Die," offering an inside look at the lives of NASCAR's elites. Join us as we explore the intriguing similarities between the worlds of manufacturing and racing, discussing everything from motivating team members to skill development and leadership. It's a conversation packed with insights, memories, and a shared passion for excellence. Don't miss out on this thrilling episode!

l2l.com
Youtube: @leading2lean

Interview With Alex Pacheco - Dart Container - The Evolution of Operational Excelence22 Mar 202400:37:13

You don’t always have to overhaul your processes to improve them. Sometimes, digitizing them is all you need to do.

In this episode of The Manufacturing Stream, Eric and Phil talk to Alex Pacheco, Director of Operational Excellence and Reliability at Dart Container, about the dramatic process improvements he’s seen since implementing L2L. Whether it’s swapping whiteboards for screens or last week’s handwritten notes for real-time data, Alex offers a wealth of insights into how L2L has boosted shop floor efficiency while empowering workers to take action. Moving from a paper-based system to a digital one has helped the company cut waste, solve problems faster, and foster a spirit of winning and collaboration.


Listen to the episode for the full story of Dart’s operational excellence journey!


l2l.com

YouTube: @Leading2Lean


l2l.com
Youtube: @leading2lean

Digital (Obeya) Teamboards for Tier Meetings06 Mar 202400:25:08

One of the most inefficiently run activities in a manufacturing facility is the daily tier meeting, a.k.a. the "standup" or "Obeya" meeting. And the culprit? Manual information-sharing processes and a lack of real-time data.

In this episode of The Manufacturing Stream, Phil and Eric introduce L2L's ground-breaking (and time-saving!) new module: TeamBoard. This data visualization solution infuses tier meetings with current shop floor data, empowering workers to identify problems and take faster action to solve them. With production metrics in one place, teams can easily prioritize issues, escalate when necessary, and foster a culture of collaboration and accountability.


Teamboard Demo

L2L Website


l2l.com
Youtube: @leading2lean

What Is a Data Sandwich?11 Jan 202400:27:57

In this episode of The Manufacturing Stream, Eric and Phil kick off 2024 with some exciting event announcements from L2L and a topic that’s never been more relevant to manufacturers: Uniting departments around a shared view of factory data. 

If job-critical information is locked away in systems like ERP, MES, SCADA, and PLC, shop floor employees — and your plant — are operating with a serious (but fixable) handicap. 

Enter the concept of a “Data Sandwich.” Eric and Phil explain what a Data Sandwich is, why it’s important for today’s shop floor operations, and how connected workforce technology fills the data “gap” that often separates frontline workers from essential information.  

Listen to the whole episode to learn how connected workforce platforms like L2L unify systems on every level to generate a complete view of plant operations.


Sign up for the Connected Worker Summit: https://www.l2l.com/cws24

https://www.l2l.com/

YouTube: @leading2lean


l2l.com
Youtube: @leading2lean

The Connected Workforce - Discussing the LNS IX Event With L2L VP of Marketing - Malcolm Faulds03 Nov 202300:34:48

In this week’s episode, Malcolm Faulds, VP of Marketing at L2L (and Eric’s boss), sits down with Eric and Phil to share his learnings from LNS Research’s Industrial Transformation (IX) Event. From the emergence of digital manufacturing teams to navigating the manufacturing labor crisis, Malcolm discusses important highlights from the event as well as practical takeaways all manufacturers can use to help future-proof their plants. 

Also covered in this episode is the role connected workforce platforms play in enhancing manufacturing worker experiences — and plant productivity overall. To learn more about the impact of connected work and IX, check out LNS’s new report, The Future of Industrial Work.


l2l.com

Youtube: @leading2lean




l2l.com
Youtube: @leading2lean

Bonus Episode: Alaska10 Oct 202300:42:15

In this special bonus episode of The Manufacturing Stream (emphasis on Stream in this episode), Eric, Phil, and a special guest devote an entire episode to their experience fly fishing for Silver Coho salmon in Cordova, Alaska. Enjoy!

l2l.com

Youtube: @leading2lean


l2l.com
Youtube: @leading2lean

L2L's Roots Are In Improvement - Where Connected Workforce Software Began06 Oct 202300:45:59

When we say “L2L was made for manufacturers, by manufacturers,” we mean it literally.

L2L was born on the shop floors of our now-customer, Autoliv, where Eric, Phil, and this episode’s special guest Mark Jenkins put their heads together to figure out a better way to track operational availability (OA). That’s right — we’re taking you through a brief L2L history lesson! Learn how the Toyota Production System inspired the creation of Dispatch, L2L’s flagship module, and how the product evolved into today’s leading connected worker platform. 

Ever since the early 2000s, the goal behind L2L has remained the same: to engage frontline workers in the pursuit of continuous improvement. Today, we’re using AI and machine learning (ML) to drive productivity and efficiency across the end-to-end production process — helping manufacturers get to the root of waste and unplanned downtime.

See how connected worker solutions help you slash downtime: https://youtu.be/1gzv4Cnwvis


l2l.com

Youtube: @leading2lean


l2l.com
Youtube: @leading2lean

Owens Corning Digital TPM Journey31 Aug 202300:55:29

We’ve discussed the importance of digitizing Total Productive Maintenance (TPM) on this podcast. Now, we’re excited to share a real-world example of this digital TPM in action!

In this special episode recorded for a Plant Services webcast, Mike Brewster of Owens Corning joins Eric Whitley to talk about Owens Corning’s transformation with L2L’s connected worker platform. Learn how Mike and team tackled their biggest maintenance challenges and built a culture around continuous improvement with L2L’s connected worker platform.

To learn more about connected worker technology’s role in digital TPM, check out our FREE on-demand webinar: https://www.l2l.com/tpm-video 


L2L.com

YouTube: @leading2lean 


l2l.com
Youtube: @leading2lean

Discussing ERP Integration for the Connected Worker16 Aug 202300:27:17

Software integration is a challenging but critical step in implementing new software. This is especially true when introducing connected worker platforms in your manufacturing facility.


In this week’s episode, Justin Skaggs from Worthington Industries and L2L’s own Corey Olsen join Eric and Phil to discuss the importance of integrating connected worker platforms like L2L with ERP solutions. Using creativity to solve integration problems, customizing interfaces around the way people work, and the benefits of API-led integration are some of many topics they cover this week. If you’re about to purchase connected worker software, this episode is a must-listen!


L2L makes integration simple. Here’s how: https://www.l2l.com/integration-erp


L2L.com

YouTube: @leading2lean 


l2l.com
Youtube: @leading2lean

"Easiest Software Implementation Ever" How Does L2L Do it?02 Aug 202300:16:06

So you purchased L2L. Now what? 

Typically, implementing digital factory software takes time, attention to detail, and a whole lot of patience. But did you know that L2L can be stood up in a matter of weeks instead of months? In this special episode of The Manufacturing Stream Podcast, Eric interviews L2L’s own Jon Richardson on how quick and simple it is to implement our connected worker platform in customers’ plants. 

In fact, our customer team has been able to get L2L up and running in as little as six weeks. How? Listen to this episode to find out!

Curious about our connected workforce technology’s impact on real-world manufacturing businesses? Explore our customer case studies.


L2l.com

Youtube: @leading2lean


l2l.com
Youtube: @leading2lean

Changing Culture and Improving Processes in the Building Materials Industry25 Jul 202300:41:40

Digital transformation shapes your company culture as much as it shapes your technology.

This week, we’re excited to discuss tech-driven cultural change with special guest Keith Holliman, Plant Manager at JELD-WEN! A veteran of the building materials manufacturing space, Keith shares how his plant shifted from relying on traditional, manual processes to embracing a digital-first strategy that makes everyone feel empowered. 

Throughout JELD-WEN’s digital transformation journey, L2L’s connected workforce platform played a crucial role in creating a productive, collaborative shop floor. Listen to this episode for a behind-the-scenes look at how Keith and team navigated this technological—and cultural—shift.

Check out our JELD-WEN case study!

Download our free Building Materials eBook


L2l.com

Youtube: @leading2lean 


l2l.com
Youtube: @leading2lean

Teaching a New Generation of Manufacturing Workers - Special Guest - Jim Morris27 Jun 202300:37:54

The manufacturing labor shortage is far from over. With a new generation of workers entering the shop floor, how can manufacturing leaders improve employee retention?


In this episode, Eric, Phil, and Jim Morris discuss the challenges of helping younger employees adapt and thrive in a manufacturing environment and why culture trumps strategy when it comes to attracting and retaining today’s workers. Discover how digital technology, like L2L’s connected worker platform, is playing a crucial role in bridging the gap between tech-savvy new workers and product-savvy factory veterans.


Learn how L2L can help you connect your workforce.


l2l.com
Youtube: @leading2lean

Total Productive Maintenance (TPM) is Going Digital13 Jun 202300:35:24

Total productive maintenance (TPM) is a concept that’s been around for a long time, but it’s recently gotten some buzz as more manufacturers are digitizing their plants.

In this episode, Eric and Phil discuss why TPM is going digital and how connected worker platforms like L2L are shaping this technological shift. New features like digital abnormality tags, digital operator checklists, and mobile-first tracking and reporting save manufacturers hundreds of hours of administrative busy work. But the benefits of including connected worker technology in your TPM don’t end there — listen to the episode to learn more!

In the meantime, check out our recent blog post on TPM.

Head over to our YouTube channel @leading2lean for more information on this and related topics.


L2l.com


l2l.com
Youtube: @leading2lean

Interviews and Client Testimonials from the 2023 Connected Workforce Summit25 May 202300:48:19

There’s no sweeter music to our ears than positive customer testimonials. On this week’s episode of The Manufacturing Stream Podcast, we’re excited to share some highlights from Eric’s customer interviews at the Connected Workforce Summit 2023.

Hear how customers like Westinghouse, Sonoco, and Worthington Industries have incorporated L2L’s connected workforce platform into their operations — and achieved impressive results year after year. Plus, L2L’s own CEO, John Davagian, shares why he’s excited about the future of connected work.


Check out the Connected Workforce Summit recap!


Explore more customer success stories in our case study library.


Head over to our YouTube channel @leading2lean for more information on this and related topics.


L2l.com


l2l.com
Youtube: @leading2lean

Digital Standard Work - Still Relevant After All These Years03 May 202300:34:51

Manufacturing technology is ever-evolving, but some principles must remain evergreen. Standard work, for instance, is a foundational element of lean manufacturing that will always have a place on the shop floor.


In this week’s episode, Eric and Phil discuss the importance of standard work in manufacturing facilities. No matter how “smart” your factory is, your frontline workers will always need a frame of reference for how to do their jobs well. Connected worker platforms like L2L help manufacturers digitize and simplify standard work — SOPs, manuals, training guides, and more — and make it accessible to workers when and where they need it.


To learn more, check out this example of digital standard work in action: https://www.l2l.com/blog/can-standardized-work-methods-apply-in-maintenance


L2L.com

YouTube: @leading2lean 


l2l.com
Youtube: @leading2lean

3 Reasons to Kill the 60 Minute Meeting - Author Jamie Flinchbaugh25 Apr 202300:47:43

Manufacturers are good at applying lean principles to maintenance, production, and even supply chain management. But not so much when it comes to meetings.

In this week’s episode, Eric and Phil sit down with special guest and author Jamie Flinchbaugh to discuss his recent Forbes article, “3 Reasons to Kill the 60 Minute Meeting.” If you think you and your team spend too much time in unproductive meetings, you’re not alone. Jamie breaks down the time and resource-draining effects of 60-minute meetings on manufacturing organizations, how to decide whether a meeting is worth your (and your team’s) time, and practical tips for conducting efficient and effective meetings.

Remember: Time is money. You’ll be surprised at how much you’ll get back once you “lean” out your calendar.


You can check out Jamie’s article at https://www.forbes.com/sites/forbescoachescouncil/2023/03/27/3-reasons-to-kill-the-60-minute-meeting/?sh=29e1f37d37b4


l2l.com

Youtube: @leading2lean




l2l.com
Youtube: @leading2lean

The Importance of the Manufacturing Connected Frontline Worker06 Apr 202300:36:53

In this episode, Eric and Phil sit down with Jake Hall, the “Manufacturing Millennial,” to talk about the concept of the connected worker and important manufacturing trends to watch in 2023. 

Jake, whose manufacturing experience spans 17 years, shares some key benefits of the connected manufacturing workforce, including process visibility, seamless collaboration, more effective training, and the opportunity for workers to see when they’re “winning” on the shop floor. He also discusses why technology is the key to capturing and sharing the expertise of retiring workers with new workers coming into manufacturing.

Plus — we’re announcing the winner of our free registration giveaway to the L2L Connected Workforce Summit!

To learn more about the impact of connected workers on the future of manufacturing, check out this recent L2L article: https://www.l2l.com/blog/the-role-of-connected-work-in-a-sustainable-workforce-strategy 


l2l.com

Youtube: @leading2lean


l2l.com
Youtube: @leading2lean

Sunglasses, Shout-Outs, and Lessons From YOUTUBE!28 Mar 202300:30:35

Got a problem? YouTube probably has a solution. From changing your air filters to replacing a passenger side mirror on a 2018 Toyota Tundra (Eric, we’re looking at you), today’s video platforms are chock-full of step-by-step DIY instructions for solving everyday problems. 

In this week’s episode, Eric shares how he potentially saved hundreds of dollars performing a simple repair on his truck by following a step-by-step tutorial he found on YouTube — and how this principle applies to manufacturing. Eric and Phil discuss the money and time-saving power of detailed, accessible digital how-to content and why it’s so important for manufacturers to leverage it in their facilities. 

From enhancing training programs to accelerating mechanical troubleshooting, simple visual tools like YouTube videos can go a long way in a busy plant. Why? Because this is how today’s workers access information and communicate in their daily lives.

Learn how L2L’s connected workforce platform helps modern frontline workers leverage digital tools to streamline maintenance, repairs, machine setup, and other technical processes: https://www.l2l.com/why-l2l 


l2l.com

YouTube: @leading2lean 

l2l.com
Youtube: @leading2lean

Your Big Industrial Software Is Failing - Also, Special Guest: Allison Kuhn from LNS Research14 Mar 202300:36:58

In this weeks podcast Eric interviews Allison Kuhn from LNS Research where they talk about the future of work, digital transformation and the problems manufacturing is facing to day finding and recruiting new workers. We learn Allisons perspective on where manufacturing is headed and what we need to do in order to solve the problems of the day.  Some great insights to digital transformation and how LNS customers are approaching this transformation and some of the problems they are seeing in the journey.

l2l.com
Youtube: @leading2lean

Digital Transformation in NASCAR - Interview With Larry McReynolds07 Mar 202300:37:31

In this weeks podcast, Eric & Phil have a in-depth discussion with FOXSPORTS NASCAR Analyst and 2 time Daytona 500 Winning Crew Chief - Larry McReynolds. 

NASCAR has changed and evolved much like manufacturing when it comes to the implementation of Digital Transformation. This weeks discussion centers on the use of these technologies in NASCAR and how they parallel what is happening on the factory floor and in manufacturing organizations everywhere.  

From real-time performance data coming directly from the race car so Crew-chiefs can make quick decisions to the use of Simulators to set up the race car. NASCAR digital technology mirrors those technologies in manufacturing such as machine sensor data and machine learning as well as digital twin. 

l2l.com
Youtube: @leading2lean

5 Manufacturing Industry Trends To Watch in 202328 Feb 202300:33:32

In this weeks Manufacturing Stream Podcast Eric Whitley and Phil Anderson review a 2023 report by Deliotte that talks about industry trends to watch for in 2023. The topics range from investing in advance technologies to managing talent and investing in Smart Manufacturing.

The podcast also introduces a new feature to highlight new manufacturing being introduced in the United States. In this episode they give kudos Ford, Rivian, Hyundai, Jervois, Greenworks Commercial, TLC Specialties LLC, and Eli Lilly.

l2l.com
Youtube: @leading2lean

Managing Digital Transformation: It Still Is About Leadership!14 Feb 202300:21:19

In this episode Phil and Eric along with special guest Cara Winter discuss the ever important role of frontline leadership in a manufacturing plant. This includes leading the digital transformation process. The discussion dives deep into how frontline Supervisors can help lead the digital transformation efforts on the shop-floor. Phil, Cara and Eric all worked as frontline leaders early in their careers and what is discovered in this podcast is that no matter what the initiative, it still is about basic leadership skills.

Also, Big 'Shout Out' this week in 'This Week in Manufacturing' to the people of Boeing for delivering the final 747 from the Everett, Washington final assembly facility. The Boeing 747 is an icon of American manufacturing and deserves its place as one of the greatest accomplishments of American industry.

l2l.com
Youtube: @leading2lean

Revolutionizing Manufacturing: AI - The Next Big Leap?07 Feb 202300:27:50

Eric and Phil invite special guest Cyrus Shaoul, CEO of leela.ai where the three discuss the new tech found in leele.ai time motion study tool. We learn how leela.ai captures motion on the shop floor and measures that motion through the tool. The discussion also covers where Cyrus believes AI is headed in the future and how it will be applied to manufacturing. 

Phil and Eric also discuss 
what companies need to do to be in front of the manufacturing 4.0 revolution and not be left behind as competitors implement their own digital transformation processes. 

l2l.com
Youtube: @leading2lean

Do Things That Truly Move the Needle31 Jan 202300:36:25

Special guest Priya Rao, Sr. Director - Information Technologies and PMO at Worthington Industries. Priya was a key principal in launching Digital Transformation at Worthington. Todays discussion talk about what is needed from IT to help with this process, what type of team needs to be established to ensure success as Digital Transformation is implemented. Priya and Phil also discuss the critical role of IT in helping the Connected Worker on the shop floor. 

In the "This Week in Manufacturing" section, Eric and Phil discuss the security risks that is prevalent in unrepeatable China sources IIoT devices. 

l2l.com
Youtube: @leading2lean

Start With the Connected Worker24 Jan 202300:28:20

In this episode, in studio guest Danny Jackson, Digital Transformation Director at Autoliv talks about the importance of the Connected Worker. The Manufacturing Stream podcast coins a brand new word to describe the crazy world of Digital Transformation in manufacturing "Digitalificationtransformatization" You gotta hear the explanation of this one. Listen to the end for a big event announcement about L2L upcoming conference.

l2l.com
Youtube: @leading2lean

The Pitfalls of Inflexible Software17 Jan 202300:33:08

In this episode Eric & Phil discuss why large, expensive, and inflexible business softwares are hurting your companies opportunity to improve. Because inflexible software dictates internal processes, a companies competitive advantage is lost to any other company that has the same inflexible software.  The episode also briefly discusses Japans government initiative to onshore microchip manufacturing back from China amid global supply chain disruptions.

l2l.com
Youtube: @leading2lean

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