Explore every episode of the podcast Lubrication Experts

Join host Rafe on this special episode of Lubrication Experts as he brings together three generations of wind turbine gear oil innovators: Angie Cardis, Jim Carey, and Mike Blumenfeld. Discover the fascinating evolution of wind turbine lubrication—from the early days of Mobil SHC 600 and Mobil SHC XMP, through the challenges of micro pitting, to today’s cutting-edge, long-life gear oils designed for the modern wind industry. In this in-depth conversation, you’ll learn: The untold history behind the development of wind turbine gear oils How chemistry and engineering come together to solve real-world mechanical problems The science of micro pitting and white etching cracking—and how the industry overcame them The role of industry standards, testing, and collaboration in driving innovation What the future holds for wind turbine lubrication, condition monitoring, and asset management Whether you’re a lubrication nerd, a wind energy professional, or just curious about the technology powering renewable energy, this episode is packed with insights, stories, and expert perspectives. Timestamps: 00:00 – Introduction & guest lineup 03:00 – The origins of wind turbine gear oils 15:00 – Micro pitting: discovery and solutions 30:00 – Industry standards and global collaboration 45:00 – The next generation: long-life oils and condition monitoring 1:00:00 – The future of wind turbine lubrication Don’t forget to like, comment, and subscribe for more deep dives into the world of lubrication and engineering! WindTurbine #Lubrication #Podcast #Engineering #RenewableEnergy #GearOil #WindPower

Join us for Episode 71 of Lubrication Experts as host Rafe welcomes Evan Zabawski, Senior Technical Advisor at Test Oil, for an in-depth discussion on the world of oil analysis. Evan shares his extensive experience, exploring the evolution of oil analysis from its early days to modern practices, and explains why many organizations are still stuck in the “traffic light” mindset. Discover the real value of oil analysis, the importance of trending data over static limits, and how different industries—from mining to manufacturing—are leveraging (or missing out on) the full potential of their oil analysis programs. Evan and Rafe also dive into the complementary roles of condition monitoring technologies like vibration analysis, ultrasonics, and thermography. Whether you’re a reliability engineer, maintenance professional, or just curious about how oil analysis can prevent equipment failure, this episode is packed with practical insights, industry stories, and expert advice. Timestamps: 00:00 – Introduction 02:00 – The history and maturity of oil analysis 10:00 – The pitfalls of the “traffic light” approach 20:00 – How to move beyond compliance and add real value 35:00 – The role of management in driving change 45:00 – Centralized vs. boots-on-the-ground analysis 55:00 – How oil analysis complements other condition monitoring tools 1:10:00 – Q&A and closing thoughts Don’t forget to like, subscribe, and hit the bell for more expert interviews and technical deep-dives! OilAnalysis #Reliability #LubricationExperts #ConditionMonitoring #Maintenance

Welcome to Lubrication Experts! In this episode, we dive deep into the future of hydrogen engines and the evolving world of hydrogen combustion technology. Join host Rafe as he sits down with Tara Loosmore and Dr Alan Henderson from Afton Chemical—industry leaders who have dedicated years to understanding hydrogen combustion and the lubricants that make it possible. Discover: Why hydrogen combustion is gaining traction as a future fuel for commercial vehicles The unique challenges and opportunities of hydrogen vs. traditional fuels (diesel, gasoline, natural gas) How hydrogen impacts engine design, oil chemistry, and lubricant formulation The science behind water handling, corrosion, oxidation, and nitration in hydrogen engines The launch of the world’s first commercially available hydrogen engine oil additive package What’s next for hydrogen engine specs, OEM strategies, and the future of sustainable transport Whether you’re an engineer, fleet manager, or just curious about the next big thing in clean energy, this episode is packed with expert insights and practical takeaways. HydrogenEngines #LubricationExperts #AftonChemical #CleanEnergy #EngineTechnology #HydrogenCombustion

Episode 69 | The Science of Personal Lubricants (Yes, Really) w/ Neil Cunningham Let’s talk lubricants—all kinds of lubricants. In this very special Episode 69 of Lubrication Explained, host Rafe Britton leans into the memes and the chemistry with Neil Cunningham, founder of the Centre for Industrial Rheology, to explore the fascinating world of personal lubricants—how they’re formulated, how they perform, and how it all connects to industrial lubrication, rheology, tribology, and even food science. You’ll never look at a tube of lube the same way again. In this episode, you’ll learn: Why most personal lubricants are aqueous and how they compare to silicones What makes a lubricant feel “slimy” or “tacky” (with actual physics) The viscoelastic and non-Newtonian properties that define sensory experience How personal lube performance is tested using custom tribometers (no, really) What “mucoadhesion” means and why it’s crucial for both intimacy and eye drops How these same principles apply to vegan foods, mouthfeel, mayonnaise, and wine A wild discussion of normal stress, wax crystallization, and their role in both cosmetics and crankcases If it touches the skin, goes in the mouth, or interacts with mucus membranes—it’s fair game in this episode. Whether you're a lubrication nerd, a tribology tech, or just here for the eyebrow-raising banter, this episode is one for the books. Timestamps: 0:00 – Intro & why personal lubricants? 3:45 – Aqueous vs silicone lubes 8:30 – What makes a lube “slimy”? 12:00 – Tackiness, texture, and tribology 18:00 – Viscoelasticity explained 25:00 – Mucoadhesion & synthetic mucus 30:00 – Food science crossovers: mouthfeel, astringency & vegan fats 44:00 – Wax crystallization & industrial applications 56:00 – The role of normal stress in surface separation 1:03:00 – Wrapping it up... with a happy ending Leave a comment with your weirdest "what do you do for work?" explanation—lubrication edition. Want to work with Neil’s lab or talk bio-tribology? Visit the Centre for Industrial Rheology.

What Is Varnish, Really? Understanding and Solving the Varnish Problem in Lubricated Systems | w/ Elaine Heley Varnish: it’s the hot topic in lubrication reliability—and no, we're not just talking about sticky residue in turbines anymore. In this deep-dive episode of Lubrication Experts, host Rafe Britton welcomes back renowned varnish specialist Elaine Heley, now an independent consultant, for a comprehensive look at what varnish really is, how it forms, how it differs across systems, and—most importantly—how to properly diagnose and remove it. Elaine draws from her years leading varnish diagnostics at Polaris and shares insights from the field, including: The difference between MPC testing and micro patch analysis Why “varnish” is a misleading catch-all term for multiple deposit types How environment, fluid formulation, contaminants, and machine design influence varnish formation A remarkable case study where over 680 lbs of varnish and carbon deposits were removed from a single 132,000 L hydraulic forge system using Delta Xero filters Why solubility enhancers, ion-exchange media, and vacuum dehydrators all have a role—but none are a silver bullet ‍ “There’s no magic pill for varnish—just like in medicine, the first step is diagnosis.” — Elaine Heley If you're dealing with sticky valves, frequent oil top-ups, or unexplained deposit issues, this episode is a must-watch. Discover why you need a customized varnish strategy, and not just a filter swap. Timestamps 0:00 – Intro & Elaine’s new role 3:10 – What is varnish? Hard vs soft vs emulsified 10:45 – MPC vs Micro Patch analysis 24:00 – Common causes of varnish 33:15 – Approaches to varnish removal 42:00 – Case study: 680 lbs of varnish removed 58:00 – Future of varnish diagnostics Need a varnish diagnosis before choosing a fix? Reach out to Elaine via LinkedIn or her consulting practice.

Exploring Ultrasound as a Condition Monitoring Tool with Allan Rienstra | Lubrication Experts Join us in this episode of 'Lubrication Experts' as we delve into the fascinating world of ultrasound technology. Host interviews Allan Rera, CEO of SDT Ultrasound Solutions, to discuss the use of ultrasound as a condition monitoring tool, focusing on its applications in lubrication. Alan explains the distinctions between ultrasound, infrasound, and audible sound, and how ultrasound excels in detecting friction, impacting, and turbulence in industrial environments. The discussion also covers various applications of ultrasound, from mechanical and electrical issues to steam systems, valves, hydraulics, and leak detection. Find out how ultrasound complements other condition monitoring techniques like vibration analysis and oil analysis, and get a glimpse into the future of the technology including AI integration and continuous monitoring. Stay tuned for an engaging and informative session that highlights the critical role of ultrasound in maintaining industrial assets. 00:00 Introduction to Today's Topic 01:09 Understanding Ultrasound 03:32 Ultrasound in Condition Monitoring 04:44 Ultrasonic Signatures in Machines 11:15 Technicalities of Ultrasonic Greasing 18:46 Comparing Ultrasound and Vibration Analysis 25:55 Applications Beyond Lubrication 33:59 Future of Ultrasound Technology 39:35 Conclusion and Teaser for Next Episode

Exploring Alkylated Naphthalene: Insights and Applications with King Industries Join Rafe from Lubrication Experts as he interviews Willie Gartner from King Industries at the home of Alkylated Naphthalene. This episode dives deep into the world of alkylated naphthalene (AN) base oils, discussing their unique properties, applications, and the history behind their development. Learn how ANs improve oxidative stability, solvency, and performance in various industries such as high-temperature chain oils, greases, compressors, and gear oils. Willie shares his extensive experience and knowledge gained over 22 years at King Industries, offering insights into the future trends and potential new applications for alkylated naphthalene. Don't miss this comprehensive look into one of the most versatile and beneficial base oils on the market. 00:00 Introduction and Guest Welcome 00:52 Overview of Alkylated Naphthalene 05:06 History and Development of Alkylated Naphthalene 07:31 Properties and Benefits of Alkylated Naphthalene 14:14 Applications of Alkylated Naphthalene 21:24 Future Trends and Conclusion

Exploring Innovative Engine Technologies Over Coffee with Lake Join us as we embark on an exciting journey with Lake to explore groundbreaking advancements in engine technologies. In this casual coffee chat, we delve into the renewed interest in internal combustion engines, the unique reverse rotary engine by Liquid Piston, and the innovative Aqua Stroke engine running on 70% water and 30% ethanol. We also discuss the future of engine oils, the impact of alternative fuels like hydrogen and ammonia, and get a glimpse into the evolving landscape of racing engines with insights from NASCAR and Formula 1. Don't miss this fascinating conversation packed with cutting-edge information and industry trends! 00:00 Introduction and Coffee Chat 00:42 Exciting New Engine Technologies 01:31 The Reverse Rotary Engine 05:41 Aqua Stroke: Water and Ethanol Engine 07:08 Lubrication Challenges and Solutions 11:20 Engine Oil Specifications and Changes 12:24 Exploring New Lubricant Chemistries 13:19 Future of Fuel: Hydrogen and Ammonia 14:22 Challenges with Ammonia as Fuel 15:46 Innovations in Engine Oils 19:43 Racing World and Rule Changes 24:05 Conclusion and Coffee Time

Unlocking the Mysteries of Ferrography: Insights from the Godfather, Ray Dally Join us in this episode of 'Lubrication Experts' as we dive deep into the world of Ferrography with industry legend, Ray Dally from Trico. Discover the origins, applications, and future of Ferrography as Ray explains its significance in machinery lubrication analysis. Learn about the differences between qualitative and quantitative Ferrography, the role of the U.S. Navy in its development, and the fascinating concept of the Wear Atlas. Explore the nuances of in-house vs. lab-based Ferrography programs, the potential of new technologies like AI, and practical tips for monitoring external contaminants in your machinery environment. This is a must-watch for anyone involved in predictive maintenance and machinery lubrication! 00:00 Introduction to Lubrication Experts 00:28 Meet the Godfather of Ferrography: Ray Dally 02:07 Understanding Ferrography: Basics and History 06:36 Applications and Techniques in Ferrography 14:58 Standardization and Future of Ferrography 25:58 In-House vs. Commercial Lab Analysis 28:28 Innovations and Future Directions 37:43 Conclusion and Final Thoughts

Mastering Lubricant Sales and Marketing with Steve Knapp | Lubrication Experts Podcast In this episode of Lubrication Experts, our host welcomes back Steve Knapp, co-founder of Plan Grow Do, to delve into essential sales and marketing strategies in the lubricants industry. They discuss the importance of conveying value, navigating the sales funnel versus pipeline models, and the significance of social media content in the modern buyer's journey. With insights from the UKLA Buyer Revolution Survey and effective use of LinkedIn, Steve shares actionable tips to improve sales processes, personalize customer engagement, and enhance marketing efforts. Tune in for a stimulating debate and valuable takeaways to boost your sales and marketing prowess in the lubricants sector. 00:00 Introduction and Guest Welcome 00:18 The Importance of Sales and Marketing in the Lubricants Industry 01:15 Debate Style Discussion and Sales Funnel Concept 11:19 Understanding the Buyer's Perspective 14:00 Key Insights from the Buyer's Revolution Survey 18:53 The Role of Digital Content and LinkedIn in Sales 22:39 The Shift Towards Personalized Messaging 24:36 Reengineering the Sales Process 26:11 The Traditional vs. Modern Seller 27:02 The Importance of Personal Branding 28:50 Top of Funnel Strategies 31:18 The Messy Middle and Buyer Behavior 32:57 The Mountain Analogy in Sales 36:22 The Role of Content in Sales 42:30 Effective Social Media Engagement 50:35 Conclusion and Final Thoughts

Understanding Environmentally Acceptable Lubricants: Insights from Fuchs Experts Join us in this enlightening episode with lubrication experts Dr. Ruchi Bakshi and John Perez from Fuchs as we delve into the world of Environmentally Acceptable Lubricants (EALs). Discover what makes a lubricant environmentally friendly, the critical testing criteria, ideal base oils, and the importance of biodegradability, low toxicity, and low bioaccumulation. Learn about the practical applications of EALs in various industries and the challenges faced in R&D and field applications. Explore the future advancements in the sustainability of lubricants and how corporate and regulatory shifts are driving innovation. Whether you’re in the lubrication industry or simply interested in sustainability, this episode offers valuable insights into the next generation of eco-friendly lubricants. 00:00 Introduction to Environmentally Acceptable Lubricants 00:24 Meet the Experts: Dr. Ruchi Bakshi and John Perez 01:30 Understanding EALs: Criteria and Standards 05:30 Biodegradability and Bioaccumulation Explained 08:45 Base Stocks in EALs: Compatibility and Performance 11:56 Applications and Regulatory Requirements for EALs 16:43 Challenges and Limitations in EAL Development 28:08 Future of EALs: Innovations and Sustainability 31:04 Conclusion and Final Thoughts

Deep Dive Into Zinc Dialkyl Dithiophosphate (ZDDP) with Expert David Holt | Episode 61 In this episode of Lubrication Experts, we explore the fascinating world of Zinc Dialkyl Dithiophosphate (ZDDP) with industry veteran David Holt. Recording for the first time in the new studio, our host delves into the history, applications, and complexities of ZDDP, a crucial molecule in engine oils and industrial lubricants. David Holt shares his vast experience, spanning over 30 years, to explain the origins of ZDDP, its chemical properties, and its role in preventing wear and corrosion. The discussion also touches on the distinctions between anti-wear and extreme pressure additives, the evolution of lubricant additives, and the potential future of ZDDP in the face of advancing technology. 00:00 Welcome to Lubrication Experts 00:33 Introducing Special Guest David Holt 01:17 Deep Dive into Zinc and ZDDP 02:57 Origins and Evolution of ZDDP 05:52 ZDDP in Modern Applications 07:51 Technical Insights on ZDDP 16:39 ZDDP in Hydraulic Systems 21:15 Anti-Wear vs. Extreme Pressure Additives 26:51 Future of ZDDP and Alternatives 39:09 Concluding Thoughts and Future Episodes

Join us for a special episode of Lubrication Experts featuring Jacob Bonta, the Lead Formulation Scientist for Industrial Fluids and Greases at Valvoline Global Operations. In this in-depth discussion, Jacob takes us through the intricate process of developing greases from concept to market. Learn about the key factors in grease formulation, the importance of application-specific design, the testing and trial phases, and the unique challenges and opportunities in making and scaling up industrial grease. This episode is a must-watch for anyone in the lubrication industry, from sales and marketing professionals to field users. 00:00 Introduction to the Podcast and Guest 00:47 Understanding Grease Development 01:53 Targeting Applications and Environments 02:32 Push vs. Pull in Product Development 05:35 Economic Considerations in Grease Production 10:19 Core Components of Grease 14:37 Grease as a Technology Platform 18:56 Defining Performance Criteria 25:33 Bench Testing and Iteration 30:55 Field Trials and Real-World Testing 36:16 Scaling Up Production 41:58 Conclusion and Final Thoughts

Welcome to Lubrication Experts! In this episode, we dive into the new HPM grease specification and its significance in the lubrication industry. Our guest, Gary Dudley, a veteran with over 27 years at ExxonMobil and now an independent consultant, shares insights about the evolution of grease specifications, the detailed criteria of HPM (High Performance Multi-use) grease, and the wide range of applications it covers. Learn about the development process of the specification, the auditing and certification involved, and what it means for end users and manufacturers. Additionally, we discuss the potential future enhancements in the field of lubrication specifications and the importance of creating a standard for energy-efficient greases. Tune in to close the knowledge gap on HPM grease and understand how it impacts the industry. 00:00 Introduction to Lubrication Experts 00:26 Introducing Gary Dudley 02:34 Understanding HPM Grease Specification 03:24 Development and Importance of HPM 06:55 Differentiation and Tags in HPM 12:06 Applications and Flexibility of HPM Greases 15:22 Challenges and Future of HPM Specifications 18:56 Certification Process and Market Adoption 23:06 Conclusion and Future Prospects

Understanding Pump Mechanics and Solutions for Lubrication This episode of 'Lubrication Explained' features Danilo Samosyuk from Graco as a guest, discussing the mechanics behind pumps used for lubrication in various industries, focusing on pneumatic pumps and their operation. Different pump ratios and their applications for different fluids, temperatures, and pressures are explored. The importance of selecting the right pump for specific lubrication tasks, including the significance of line sizing and the impact of temperature on lubricant viscosity, is highlighted. The video also addresses the challenges of pumping greases, especially in cold environments, and offers insights into optimizing lubrication systems for efficiency and effectiveness. 00:00 Welcome to Lubrication Explained 00:06 Deep Dive into Pump Mechanics with Danilo 01:17 Understanding Pneumatic Pumps 02:29 Exploring Pump Ratios and Their Impact 06:09 Specialty Pumping Situations: Grease and Cold Temperatures 11:38 Optimizing Pump Selection for High Performance 12:46 The Importance of System Configuration Over Pump Choice 17:27 Cold Temperature Challenges and Solutions 22:47 Concluding Thoughts on Pumping Lubricants and Greases

Navigating Changes in the Trucking and Lubrication Industry with Paul Cigala from ExxonMobil In this special episode of Lubrication Experts, the host interviews Paul Segala, a veteran in the transportation and lubrication sector, who shares his extensive insights on how the trucking industry has evolved, especially in response to technology advancements and supply chain disruptions influenced by the COVID-19 pandemic. They discuss challenges such as technician and driver shortages, the importance of mentoring and training, and the adoption of new technologies like onlineoil sensors and lower viscosity lubricants to improve fleet operations and address skilled labor shortages. Additionally, the conversation covers the impact of emission control technologies on diesel engine lubricants, the future outlook on diesel engine oils including the upcoming PC-12 category, and strategies for convincing the industry to embrace these newer, more efficient lubricants despite historical preferences for traditional viscosities. 00:00 Welcome to Lubrication Experts: A Special Interview 01:09 Navigating Post-COVID Challenges in the Trucking Industry 03:24 Addressing Technician and Driver Shortages 05:49 The Role of Training and Technology in Fleet Maintenance 06:52 Advancements in Oil Analysis and Fleet Management 13:58 Exploring Fleet Trends and Vehicle Lifecycles 17:50 The Evolution of Diesel Engine Oils and Fleet Maintenance

https://lubrication.expert The Evolution of Lithium Greases: Innovations and Historical Insights with Andy Waynick In this episode of 'Lubrication Experts', Rafe Britton welcomes Andy Waynick, a renowned figure in the lubrication field, for a record third appearance. Andy provides an in-depth exploration into the world of lithium-based greases, their manufacturing processes, new developments, and the intricacies of their chemical properties. Building on prior discussions about the popularity and characteristics of lithium greases, Andy delves further into their production, emphasizing new manufacturing methods and the crucial role of cooling rates. The discussion covers the development of lithium complex greases, detailing various patents and the contribution of key figures in the field. It also touches on the strategic use of boron-based additives to improve grease properties and introduces Andy's innovative work aimed at reducing lithium usage in greases’ production. Additionally, the conversation spans historical anecdotes, highlighting the significance of publishing scientific advancements. This episode offers a comprehensive understanding of lithium greases from both technical and historical perspectives. 00:00 Introduction to Lubrication Experts with Andy Waynick 00:35 Deep Dive into Lithium Greases: History and Popularity 01:16 Exploring the Manufacturing Process of Lithium Greases 07:06 The Evolution of Lithium Complex Greases: A Patent History 16:16 Advancements in Lithium Complex Grease Manufacturing 27:25 Innovations in Boron-Based Additives for Grease Manufacturing 37:58 Unlocking the Secrets of Boron-Based Chemistries in Grease 40:12 The Evolution of Grease Additives and Manufacturing Challenges 48:37 Innovative Approaches to Grease Manufacturing and Lithium Optimization 49:47 The Future of Grease Technology and Sustainable Practices 01:06:26 A Historical Perspective on Grease Technology Development

Understanding Group 5 Base Oils: A Conversation on the Lubrication Experts Podcast This episode of the 'Lubrication Experts Podcast' series features an in-depth conversation around the Group 5 Base Oils and their role in the lubrication industry. With discussions ranging from the existing catch-all term of Group 5, to its future and possible innovations, the podcast brings out valuable insights about the particular spectrum of base oils. The talk also includes conversations about the ExxonMobil energy outlook, energy efficiency goals, and niche market applications for specific group 5s such as Alkylated Naphthalenes and PAO-like. The impact of regulatory hurdles and the opportunities that energy transition present for the wide array of Group 5 base oils are also discussed in-depth. 00:00 Introduction and Welcome 00:26 Discussion on Group 5s and Future Developments 00:50 Energy Outlook and Sustainability Goals 01:33 Understanding the Impact of Population Growth on Energy Needs 02:22 The Role of Lubrication Industry in Energy Efficiency 04:38 Understanding API Base Oil Groups 08:01 The Role of Group 5 in the Lubrication Industry 08:46 Challenges in Adopting Group 5 13:35 Potential Applications for Group 5 20:13 Regulatory Hurdles and Energy Transition 24:21 Final Thoughts on Group 5

Understanding the Viscosity Index: History, Challenges and Proposals This podcast discussion, in which lubrication experts discuss the important role of the Viscosity Index in the oil industry, features prominent industry figure Jack Zakarian. He explains the history of the Viscosity Index, its implications, and how the present scale hampers low viscosity oils. He also proposes potential improvements to the current scale that could make it better suited to the modern industry needs. Consequently, the podcast seeks to make industry players aware of the Viscosity Index's challenges and work towards solutions that will enhance its fairness and accuracy. 00:43 Introduction and Guest Welcome 01:38 Understanding Viscosity Index 04:58 Historical Background of Viscosity Index 08:54 Inconsistencies in Viscosity Index 13:02 Attempts to Improve the Viscosity Index Scale 21:20 Economic Implications of Viscosity Index 24:57 Proposed Solutions and Future Directions 32:25 Conclusion and Final Thoughts

Understanding Esters | A Deep Dive into their Applications in Lubrication In this informative discussion, we explore the basics and complexities of esters and their role in the realm of lubrication. Our expert, Siegfried Lucazeau, dives into the chemistry of esters, their advantages, drawbacks, and applications across numerous industries. From synthetic and natural esters to their pivotal role in sustainability and biodegradability, Siegfried provides valuable insights into the world of esters. The video also delves into ester structures, major applications, and future prospects in related industries. This is the perfect guide for individuals, right from field techs to formulation chemists, seeking to understand the multifaceted world of esters in lubrication. 00:43 Introduction to Lubrication Experts and the Topic of Esters 01:03 The Importance of Esters in Lubrication 02:33 Introduction to the Lubrication Expert Guest 03:06 Understanding the Basics of Esters 05:28 The Role of Esters in Lubricating Fluids 06:20 The Difference Between Natural and Synthetic Esters 11:58 The Impact of Ester Structure on Performance 22:55 Understanding the Polarity of Esters 27:43 Exploring Different Types of Esters 35:08 Addressing the Challenges and Misconceptions about Esters 51:56 The Future of Esters in the Lubricants Industry 55:50 Conclusion and Final Thoughts

Understanding Field Oil Analysis with Lisa Williams from Ametek In this informative episode, Lisa Williams from Ametek, an expert in the oil analysis field, shares her knowledge about oil analysis testing. She provides insights on when to set up an oil analysis lab, how to interpret results, and the decision making between field tests and third-party lab analysis. Lisa also underscores the importance of proper training and interpretation in enhancing reliability. Additionally, she briefly discusses the future of the oil analysis industry, primarily emphasizing on the growing need for automation and documentation of industry practices. 00:43 Introduction and Guest Presentation 01:40 Understanding Oil Analysis and Field Testing 02:15 The Importance of Field Testing in Industrial Organizations 02:34 Guest's Background and Experience in Oil Analysis 03:29 Discussion on Oil Analysis in Different Industries 04:04 The Role of Oil Analysis in Organizational Decision Making 05:30 Cost Considerations in Oil Analysis 06:35 The Importance of Sample Volume in Oil Analysis 08:05 The Role of Oil Analysis in Machine Reliability 08:44 The Challenges of Justifying Costs in Maintenance Industry 09:30 The Benefits of On-Site Oil Analysis 11:23 Discussion on the Importance of Regular Oil Analysis 15:51 The Importance of Documenting Oil Analysis Processes 44:20 The Future of Oil Analysis 49:27 Conclusion and Final Thoughts

Demystifying Re-Refined Base Oils: Quality, Sustainability, and Future Trends In this episode, we delve into the world of re refined base oils, thanks to our special guest from Safety Clean, Joel Garrett. We discuss the re refining process, from collecting waste oil to producing high-quality base oils equivalent to Group II+. We debunk the common myth of re refined oils being lesser quality than virgin based oils and highlight why these misconceptions exist. Furthermore, we talk about the spectrum of quality within the industry, the profitability of re refining processes in comparison with traditional base oil production, and the future evolution of re refinement and its potential impact on the lubricant industry. Last but not least, we delve into the environmental implications, discussing both the carbon footprint reduction and sustainability aspects of re refining. 00:00 Introduction and Guest Welcome 00:05 Understanding Re-refined Base Oils 00:31 Interview with Joel Garrett, Senior Vice President of Safety Clean 00:42 Defining Re-refined Base Oils 01:20 The Collection and Profiling Process 03:55 The Re-refining Process 08:21 Quality and Reputation of Re-refined Oils 32:33 The Future of Re-refining Technology 35:52 Conclusion and Farewell

In this special Christmas episode, join me as I reflect on the past two and a half years and discuss the latest trends in the lubrication industry. We'll delve into the insular nature of working for major companies, the importance of collaboration and sharing knowledge, and the challenges of ruthless competition. We'll also explore the complexity of the industry, from certification overload to overwhelming product lines. And, on an optimistic note, we'll discuss exciting technologies on the horizon that have the potential to revolutionize the lubrication industry. Plus, we'll share insights into the journey of starting a YouTube channel and the value of connecting with experts in the field. Don't miss out on this thought-provoking and informative episode! Wishing you all a wonderful holiday season and a happy new year!

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Understanding the Base Stock Market - An In-depth Look with Jack Zakarian In this podcast episode, we hear from industry expert Jack Zakarian who spent over 37 years with Chevron. The episode covers the foundation of base stocks focusing on terms like neutral, solvent neutral, bright stock, and their correlation to API based stock groups. Jack also discusses the evolution of the base oil industry explaining the shift from group 1 towards group 2 & 3 processes, the advantages of these processes, the reasons behind the decline in group 1, as well as its impact. The future of the base stock market with implications of electric vehicles and the role of regulatory interventions is also touched upon elaborately. 00:00 Introduction and Guest Background 00:40 Understanding API Base Oil Groups 01:08 Defining Terms: Neutral, Solvent Neutral, Bright Stock 02:52 The Process of Making Brightstock 04:15 Challenges in Manufacturing Brightstock 10:07 The Shift from Group 1 to Group 2 Base Oils 17:22 Flexibility and Limitations in Plant Design 19:46 Understanding Base Oils as Commodities 21:25 Working with Different Types of Oils 21:46 The Advantages of Group 2 Oils 22:12 Differences in Group 3 Oils 23:35 The Impact of Group 1 Disappearing from the Market 24:12 The Role of Brightstock in Viscosity 27:20 The Future of the Base Stock Market 29:23 The Impact of Electric Vehicles on the Lubricant Market 31:25 The Role of Regulation in the Shift to Electric Vehicles 34:48 Closing Remarks and Future Predictions https://lubrication.expert

Polymers - they're everywhere in lubricants. But the the understanding of their variants, and their functions is not that well understood. Dr Jacob Scherger of Functional Products sits down with Rafe Britton to untangle them!

Oil analysis - your business is most likely doing it, collecting the data, and then never looking at the data ever again. How do I know this? Because I have seen countless examples. In this podcast, Elaine Hepley from Polaris Laboratories takes a look at oil analysis data, how it is analysed, and how we set limits.

Lithium greases still dominate the market. But how did it get to be that way? In this wide-ranging interview with Lubrication Expert Andy Waynick, we discuss simple versus complex greases, why Lithium won over all the other soaps, grease compatibility and much, much more.

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Synthetic base oils are everywhere. But you might be surprised to learn how many there are, and when they're used. In this episode we talk about the fundamentals of synthetic lubricants with returning guest John Sander.

Sometimes you will have seen her on social media as Wendy, the Oil Lady. She is the president of a group called the Crew Collaborative which does a lot of work promoting the trades in the construction industry.  And the reason why she's able to give some really good insight specifically into our industry is that not only is she the crew collaborative president, Wendy is also a field-based account manager for CNHI Midwest for Shell Lubricants. In both of those roles, Wendy is able to give us some insight into, let's say, some of the personnel issues and challenges that we are facing in our industry.

Open Gear Lubricants are a unique class of very high-viscosity oils often used in the mining, steel, and cement industries. Essential for driving large mills and big slew gears, open gear lubricants maintain the health of some of the most expensive assets on the planet.

Welcome back to Lubrication Experts! Today, we delve into the fascinating world of lubricant chemistry with none other than Dr. Matthew Hobbs from EPT Clean Oil. Despite the moody lighting due to a minor technical glitch with my video setup, this discussion promises to be as enlightening as ever. Dr. Hobbs, the Manager of Technical Services, Research, and Development at EPT Clean Oil, brings a wealth of knowledge to the table. Known for his captivating presentations at various forums, such as STLE, and his insightful webinars, Dr. Hobbs has a unique knack for elucidating the complex aspects of lubricant chemistry. As many of you have expressed interest in gaining a more detailed understanding of lubricant chemistry and its breakdown, I've invited Dr. Hobbs to share his expertise on this topic. If you've been eager to dive deeper into lubricant chemistry, this conversation is one you don't want to miss. Also, be sure to check out the EPT Clean Oil YouTube channel for more from Dr. Hobbs and other industry experts. Whether you're joining us via video or tuning into the podcast, get ready for an enlightening discussion. Without further ado, let's welcome Dr. Matthew Hobbs to Lubrication Experts. Don't forget to like, comment, and subscribe for more expert insights!

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We all know that the price of Lithium increased drastically in recent years. Competition originally began with the rise in consumer electronics, but increased exponentially with the demand generated by the EV transition. This poses an issue for greases, where lithium soaps dominate the market by volume thanks to their "jack of all trades" performance.

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Lubrication is a vital component in the maintenance and longevity of mechanical assets, yet it is often overlooked or misunderstood. With an estimated 70% of mechanical failures directly or indirectly related to lubrication practice, the International Council for Machinery Lubrication (ICML) has developed a set of standards aimed at promoting best practices in lubrication and asset management. Despite being an engineered component, lubricants are frequently not treated as assets. Many people mistakenly believe that "oil is oil" and "grease is grease," leading to suboptimal lubrication practices and mechanical failures. Proper understanding and management of lubrication can significantly extend the life of machinery, reduce energy consumption, and minimize environmental impact. The ICML has developed a set of standards with 12 core elements that provide guidelines for best practices in lubrication programs. These standards are designed to be both standalone and complementary to existing ISO standards, including ISO 9000, ISO 14000, and ISO 55000. The ICML standards cover essential aspects of asset management, including document management, environmental impact, and the use of tangible assets like lubricants. https://lubrication.expert

Lubricants are tightly interlinked with our sustainability goals. And when I say sustainability I mean both environmental and business. We've talked at length on this podcast about the way that lubricants affect energy efficiency and machine reliability, but how about the sustainability of the actual lubricant itself? Greg Livingstone is back to help us understand the impact of the full lifecycle of the lubricants we use in industry.

Racing oils - they're everyone's favourite thing to discuss because they represent the pinnacle of engine oil performance. But what exactly makes them different from the everyday oils that you and I use in our daily drivers? In this interview on Lubrication Experts, Rafe Britton speaks with Lake Speed Jr., an expert in racing oils. Lake shares his experience working for Joe Gibbs Racing, where he was responsible for the oil program. He recounts the challenges they faced in finding off-the-shelf API-rated oils that provided both high performance and durability in the racing environment. He goes into detail on the partnership with Lubrizol, a company that developed bespoke formulas for their racing engines. This collaboration helped them address issues with flat-tappet camshafts and the need for higher spring loads to control the valve train at high RPMs. The interview touches on the fact that racing oils generally don't carry approvals like API or OEM, which leads to differences in formulation. These differences may include using different base oils, additives, or varying quantities of additives.

Calcium sulphonates are everywhere - first used as a common TBN additive in engine oils, they're increasingly used as a high-performance grease thickener. But the history behind this is surprising. Industry heavyweight Andy Waynick sat down with Rafe Britton to discuss the development of Calcium Sulphonate greases, their place in the current industrial environment, and their promising future.

Polyakylene glycol (PAG) base oil lubricants are a bit of a mystery. In fact, there are many who fear them due to their reputation for incompatibility with other lubricants on site, as well as seals and paints. But like all things, much of this mystery can be pierced through understanding. Martin Greaves worked at Dow Chemical for some 30 years, working extensively with PAGs. It turns out, PAGs are not a single molecule, but rather a family with almost infinite combinations. In this podcast he sat down with Rafe Britton to discuss PAGs in all their forms.

Link to the article mentioned in the interview: https://www.lube-media.com/wp-content/uploads/Lube-Tech-144-Novel-hybrid-esters-Base-oils-designed-for-sustainability.pdf

Varnish is a problem that plagues turbomachinery, compressors, gears, hydraulics and more. There are many causes, but the ultimate result is significant downtime, lost productivity and potential damage to assets. As with any problem that costs a lot of money, many solutions have been proposed to the varnish problem. In this episode, Sanya Mathura helps look at the causes of varnish as well as a framework for evaluating varnish solutions. Toward the end we also delve into a discussion on certifications and the role that certification through ICML has played in her career.

John Sander and I discuss the importance of using the correct type of hydraulic oil in industrial machinery. We cover the different types of hydraulic oils available, their properties and benefits, and how to select the right oil for your specific equipment. Whether you're a maintenance professional or a business owner, John dropped some great info on how to keep your equipment running smoothly. Tune in to learn more about the world of hydraulic oils!

Precision lubrication is a philosophy. But how do you achieve it? Industry veteran Mike Johnson breaks it all down for us in this wide-ranging discussion. Concurrent with the release of this podcast is the publication of the first issue of Precision Lubrication Magazine. Precision Lubrication magazine provides timely, in-depth news and insights on lubrication, maintenance, and reliability. Each issue delivers solid guidance, tools, and information you can use right away at your facility. A well-executed lubrication program represents an enormous opportunity for most industrial plants. Even though the benefits are large, only a small segment of the industry treats lubrication as a serious maintenance activity. When lubrication programs are run haphazardly, aren’t given the proper support, and aren’t championed as a critical component of an organization’s mission, machine reliability suffers, and equipment fails. Our mission is to equip lubrication, maintenance, and reliability professionals with solid guidance and tools for developing precision lubrication and fluid analysis programs that are properly executed, and sustainable and serve as a centre of excellence for their companies.

Overcoming friction wastes between 20-30% of a country's Gross Domestic Product, and most of this will be the energy costs to overcome friction. Additionally, it is estimated that wear contributes about 3% of GDP (machines breaking down, cost of replacement parts, cost of downtime etc.).

That makes lubricants an extremely important part of business sustainability. Even if you don't believe in climate change, business sustainability is inclusive of both carbon emissions and energy costs. With the cost per unit of energy currently skyrocketing like never before, isn't it time your business looked to your lubrication program to help cut energy use?

Maintenance and reliability teams are hurting from a lack of resources. Whether its shortage of parts, shortage of staff, shortage of budget, or shortage of support, the pressures on these professionals have never been greater. Redlist recently took a survey of it's customers across a number of industries and have been able to tease out some common themes.

EVs are here. Whether you like or not, it seems that both regulation and the markets have decreed that battery-based vehicles are the future. As usual, the lubricants industry will rise to the occasion and adapt to the needs of this new technology platform. But e-fluids have some very specific and niche requirements. In this episode, Adam Banks from Afton chemical sits down with Rafe Britton to explain.

World class maintenance. World class reliability. Word class asset management. What are these? What does it take to be "world class" in these domains? Thom Schiff has a wealth of experience on both sides of the equation, both on the ground in maintenance teams, as well as leading lubrication suppliers. He helps to spell out what it take to be world class, and crucially, how improving your maintenance and reliability program can result in important safety benefits.

Compressor oils are awesome. It's the ultimate blend of mechanical engineering, chemistry and fluid dynamics. But in my experience with many industrial customers, there is a gap in understanding regarding the interaction of the compressor oil with the compressed gas, as well as the nbuances of the formulation. Jim once again steps in helpfully to enlighten.

Piston rings are an essential component to the operation of any reciprocating-style equipment, be they internal combustion engines or compressors. What you may not appreciate is that 40% of the friction generated inside an engine is at the piston-liner interface, which makes the solid and liquid lubrication of this component absolutely critical. In this discussion, Lake Speed Jnr talks about the evolution of piston rings, bore technologies, and how this is all enabling ever-lower viscosities.

Become a Lubrication Expert: https://lubrication.expert

Rafe Britton is a lubrication consultant that turns machinery into well-oiled, reliable machinery. He helps clients achieve maximum uptime by setting up procurement processes such that they are oriented to lubrication reliablity, transforming their contamination control programs, selecting the correct lubricants for the application, training their workforce to a world-class level, and helping to turn oil analysis data into valuable insights. He firmly believes that there is an industry-wide knowledge gap regarding lubrication technologies and is aspiring to close this gap affordably by using digital tools.

Asset Management, Reliability, Maintenance, Lubrication. They're all slightly different, so Rafe talks with a specialist in the field to get his take on all things related. We talked about P-f intervals, remaining useful life of assets, oil sampling, oil analysis, certification programs and more.

SAS Asset Management: https://sas-am.com

Become a Lubrication Expert: https://lubrication.expert

Reliability It Matters podcast: https://accendoreliability.com/series/rim/ 

Industrial gear oil formulation is an interesting business. The first gear oils were more or less just cut back engine oil formulations, but as technology and manufacturing methods achieved higher levels of sophistication, gear oils were rebuilt from the ground up to better serve the needs of industry. Ion this wide-ranging conversation covering everything from base oils and additive, to the unique challenges of EV transmission fluids, Jim helps to break down these technologies.

Become a Lubrication Expert for $20USD per month: https://lubrication.expert

The mining industry is very capital intensive, making maintenance and reliability a key aspect of both safety and financial success. In this interview, two reliability specialists from BHP share what's going on in the industry, and what the future might look like. Hint: there are a lot more computers and robots, but also a lot more people.

Become a Lubrication Expert: https://lubrication.expert/product/lubrication-exchange/

Independent lubricant manufacturers in many ways represent the backbone of the industry. Most of the attention goes to the large multinationals, but in almost every country there are small to medium sized lubricant brands serving local industry. ILMA - the Independent Lubricant Manufacturers Association - represents these organisations in the US. I talked with their CEO, Holly Alfano and Director of Communications, Caitlin Jacobs about the unique challenges faced by the independents, as well as the advantages they might have over their larger counterparts.

Become a lubrication expert: https://lubrication.expert