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Preparing for a Merger: Hard Decisions to Preserve Legacy in the Fab Shop | Part 107 May 202500:35:04

In this episode of MakingSparks, we dive what went into a first-of-its-kind merger between two 5th generation Metal Fabrication shops: NIX® Industrial and Huncilman Sheet Metal. Hosts Casey and Matthew sit down with Parker Huncilman to unpack the strategic, emotional, and operational decisions that made this merger a win for both sides.

From growth limitations to risk mitigation, and from legacy ownership to forward-thinking leadership, this is a real-world case study in smart, respectful consolidation. 

Episode Highlights: 

[02:35] – Parker shares Huncilman’s 100+ year history and the early signs that growth was stalling.

[06:42] – Why Parker couldn’t buy the company outright—and how that opened the door to a unique merger.

[12:28] – Matthew breaks down the "not a buyout" mindset, and why shared vision mattered more than control.

[16:15] – How Parker transitioned from shop manager to partial owner—and how they made the transition so smooth.

[22:47] – The calculated risk behind the merger: how both generations protected their future.

[29:10] – What other fab shop leaders should consider if they’re facing similar growth or succession challenges.

Resources: 

Lights Out Podcast: https://makingchips.com/show/lights-out/ 
Buy the Numbers Podcast: https://makingchips.com/show/buy-the-numbers/ 
Merger Press Release: https://www.nixcompanies.com/nixindustrial-huncilman-merger/ 

 

How To Turn Influence into Metal Fabrication Sales23 Apr 202500:38:54

Jake LeGrand joins us to talk about the grind, the grit, and the growth — both in the shop and online.

By day, he’s an architectural engineer. By night, he’s building a brand with a welding torch and a sketchpad. With over 19,000 followers and clients finding him through Instagram DMs, Jake is living proof that showing your work can turn into real sales — even in metal fabrication.

This episode dives into how he picked up fabrication without shop class, how social media turned into a pipeline, and what it really takes to build a following while holding down a full-time job.

Episode Highlights: 

  • 02:58 – Jake LeGrand’s journey from small-town kid to sign builder in Kansas City.

  • 03:37 – From engineering student to hands-on researcher with a passion for welding.

  • 06:56 – How missing shop class almost derailed his career and the shift to fabrication.

  • 14:26 – Turning a garage hobby into a legit business and the power of creative fabrication.

  • 29:40 – Using social media, viral posts, and Instagram DMs to grow a brand and land jobs.

  • 42:37 – How consistency and real-world experience drive modern manufacturing success.

 

If you’re still treating social media like a distraction, you’re missing a serious opportunity. This episode will change how you think about showing your work — and what it can bring your shop.

 

Resources

LeGrand MetalWorks Instagram: https://www.instagram.com/legrandmetalworks?utm_source=ig_web_button_share_sheet&igsh=ZDNlZDc0MzIxNw==

Lights Out Podcast: https://makingchips.com/show/lights-out/ 

Buy the Numbers Podcast: https://makingchips.com/show/buy-the-numbers/

 

The People Behind the Sparks31 Dec 202400:21:57

In this special FabTech edition episode, we sat down with Jim Mayer, Founder of the Manufacturing Connector, and Mike Payne, Owner at Hill Manufacturing and the host of Buy the Numbers, to discuss the real driving force behind the industry: its people. 

From leadership lessons to celebrating the collaborative spirit of the industry, this episode dives into the human stories that make manufacturing thrive.

Episode Highlights: 

[00:00] Introduction and FabTech reflections: why the event stands out.

[03:10] Meet Jim Mayer: his journey from bartending to becoming a manufacturing storyteller.

[07:25] Collaboration over competition in manufacturing—how relationships drive success.

[12:02] Mike Payne’s journey from finance to manufacturing and the inspiration behind By the Numbers.

[15:18] Emotional intelligence and its role in leadership today.

[19:30] Closing thoughts: celebrating the people who make manufacturing extraordinary.

 

Resources Mentioned:

Jim Mayer on LinkedIn

Manufacturing Connector

Mike Payne on LinkedIn

Pacific Press for the most trusted name in custom presses

Check out Paperless Parts for Quoting

ProFab Alliance to grow & improve your shop

 

 

Solving Labor Shortages with Cobots18 Dec 202400:23:42
In this episode of MakingSparks, we sit down with Matt Bush, co-founder of Hirebotics, to explore how cobot welding is addressing one of manufacturing's biggest challenges: the labor shortage. From streamlining automation to delivering consistent weld quality, Matt shares how cobots are revolutionizing fabrication for shops of all sizes.

We also discuss the differences between cobots and traditional robots, the evolution of automation technology, and Hirebotics’ mission to make robotics simple and accessible. Whether you're a shop owner, welder, or just fascinated by innovation, this episode has something for you.

Timestamps:
[00:01:15] Meet our guest: Matt Bush of Hirebotics
[00:04:10] What makes cobot welding different and safer
[00:09:25] Addressing labor shortages with automation
[00:15:30] How Hirebotics is simplifying robotics for shops
[00:19:45] Final thoughts: Solving labor challenges with cobots

Resources Mentioned: Pacific Press for the most trusted name in custom presses & press brakes ProFab Alliance to grow & improve your shop Hirebotics
Universal Robots  
Empowering Small Shops with Automation04 Dec 202400:40:02

In this episode of Making Sparks, we sit down with Joshua Battles from Forge and Tripp Hudson of Machine Pilot and The Way Automation to dive into the transformative power of automation in small job shops. From laser cutting and robotic integration to making automation accessible for low-volume work, Joshua and Tripp share practical insights and real-life examples of how technology can empower employees and enhance efficiency.

We also discuss the role of automation in preserving the backbone of American manufacturing—family-owned shops and owner-operators. Tune in to learn how small changes in automation can lead to big results, without sacrificing the people who make it all happen.

If you're curious about the future of fabrication or just love hearing about cool tech, this episode is for you!

Timestamps:

  • [00:03:05] Meet our guests: Joshua Battles and Tripp Hudson
  • [00:06:08] The benefits of laser cutting over plasma
  • [00:13:12] Making automation accessible for job shops
  • [00:24:06] How automation helps preserve small-town manufacturing
  • [00:32:29] Real-world success stories from the shop floor
  • [00:37:05] Final thoughts: The bright future of U.S. manufacturing

Resources Mentioned:

Bridging Generations in the Shop19 Nov 202400:28:10

In this episode of MakingSparks, Casey Voelker and Matthew Nix sit down with Sam Gingerich, a 21-year-old shop manager at Wertzbaugher Services, to talk about the unique challenges of leading a team in the metal fabrication and trailer repair industry. Sam shares his story of growing from a technician into a leadership role, navigating the complexities of managing peers, and balancing modern techniques with old-school craftsmanship.

They dive into the importance of patience and problem-solving, the rewards of delivering high-quality work, and how Sam bridges generational gaps with his team to keep the shop running smoothly. Whether you’re a seasoned fabricator or a young leader stepping into a new role, this episode offers practical advice and inspiration straight from the shop floor.

Episode Breakdown:
[0:00] Introduction to Making Sparks
[3:55] Sam’s journey to becoming shop manager
[9:42] Managing peers and building team trust
[14:18] Old-school techniques meet modern tools
[20:11] Lessons in patience and resilience
[26:00] Advice for young leaders in metal fabrication

Resources Mentioned:
ProFab Alliance
Paperless Parts

New Leadership Takes Over 150 Year Old Steel Fabrication Company06 Nov 202400:51:42

In this episode of Making Sparks, Casey Voelker and Matthew Nix sit down with Noah Dell, president of Champion Bridge, to explore the journey of a 150-year-old company embracing the future. Noah shares his experience taking over the family business, from updating old-school processes to integrating a brand-new Python beam line that’s transforming their fabrication capabilities.

They cover the challenges of preserving legacy while adopting new tech, the nuances of capital investment, and why even an "old-school" business can feel like a startup. Noah also reveals his strategies for navigating the changing labor market, implementing digital tools, and steering growth while keeping the spirit of a family business alive. If you're in manufacturing, fabrication, or simply curious about modernizing a legacy, this episode is packed with insights for you.

Episode Breakdown:

  • [0:00] Introduction to Making Sparks
  • [5:04] Noah’s journey into Champion Bridge
  • [10:11] Legacy and new leadership at Champion Bridge
  • [15:08] Installing the Python beam line: challenges and transformations
  • [20:22] Capital investment decisions and future-proofing the shop
  • [25:14] Going paperless: digital processes for efficiency
  • [30:00] Labor market shifts, hiring challenges, and growth plans

Resources Mentioned: 

ProFab Alliance grow and improve your business
Check out Paperless Parts for estimating and quoting

American-Made Excellence: Craftsmanship and Innovation at Pacific Press30 Oct 202400:18:42

Curious about what sets American manufacturing apart? In this episode of MakingSparks, Casey Voelker and Matthew Nix sit down with leaders from Pacific Press to uncover what it takes to be a standout in today’s competitive landscape. From their deep-rooted history to their hands-on approach to quality, Pacific Press’s story is a testament to American craftsmanship and innovation.

The hosts and guests explore the significance of manufacturing in the United States, discussing everything from maintaining competitive advantages to embracing modern advancements like automation. They also dig into Pacific Press’s rebranding journey and what it means for their future. If you’re passionate about American manufacturing or want to hear how a company can maintain its edge for decades, this episode is a must-listen!

Breakdown of the Episode:

[0:00] Introduction: Welcoming Pacific Press to MakingSparks
[2:45] The history and heritage of Pacific Press
[7:10] Manufacturing advantages of staying in the U.S.
[10:30] Pacific Press’s rebranding and what it symbolizes
[13:25] Embracing change: Automation and retrofitting old machines
[18:00] A family tradition: The personal stories behind the team
[21:40] Customer stories and standing out in a competitive market
[25:20] The impact of partnerships and collaborations
[28:30] Closing remarks and a dad joke by Casey Voelker

Resources Mentioned:

Pacific Press
Multi Press
ProFab Alliance

Why It's Okay to Tell Your Employees You Love Them23 Oct 202400:47:42

Curious about leadership and growth in manufacturing? In this episode of Making Sparks, Casey Voelker and Matthew Nix sit down with Jim Stratman to discuss leadership strategies, culture, and business development in the plastics industry. Jim shares his 32-year journey building his company, from starting with a $5,000 credit card to achieving a private equity exit and remaining a leader in his industry.

They explore topics like creating value, preparing for a business sale, and the importance of a strong culture to keep employees engaged. Jim also discusses managing growth, strategic acquisitions, and maintaining a sense of family in a growing company. If you're interested in leadership, business strategy, and scaling a successful manufacturing business, tune in!

Breakdown of the Episode: [0:00] Introduction to Episode
[2:00] Jim's early business journey
[6:00] Growing a company with private equity
[10:00] Culture and leadership
[15:00] Preparing for business growth
[20:00] Advice for business leaders

Resources Mentioned:
Paperless Parts
ProFab Alliance

Insights on Achieving High Growth Despite Challenges09 Oct 202400:35:44

Curious about leadership and growth in metal fabrication? In this episode of Making Sparks, Casey Voelker and Matthew Nix sit down with Jeff Salyer from Wysong Manufacturing to discuss the importance of culture, leadership, and business strategy in the fabrication industry. Jeff shares his journey from law enforcement to marketing, and how Wysong has increased profits by 45% during an unpredictable year.

They dive into the power of custom press brakes, the role of automation in American manufacturing, and why it's essential to lean into company culture for success. If you're interested in insights on leadership, automation, and setting your business apart in today’s competitive market, tune in!

Breakdown of the Episode:
[0:00] Introduction to Episode
[2:40] Jeff’s journey to Wysong
[3:05] Introduction to Wysong Manufacturing
[6:00] Jeff's Transition from Law Enforcement to Marketing
[8:05] ProFab Alliance Spark of Knowledge
[10:30] Culture in the workplace
[13:10] Custom Press Brakes
[18:30] Marketing Strategies
[26:27] Future of Wysong
[28:56] Automation
[31:01] Advice for Industry Leaders

Resources Mentioned:

Paperless Parts
ProFab Alliance

From Wantrepreneur to Metal Industry Leader with Jeff Matuszak25 Sep 202400:46:45
 

Looking to break into the fabrication industry or curious about the leap from corporate life to business ownership? In this episode of MakingSparks, Casey Voelker and Matthew Nix chat with Jeff Matuszak, a former finance executive who transitioned into owning a successful fabrication shop. Jeff shares how he navigated the jump from corporate boardrooms to running Carolina Metal and the lessons he’s learned along the way.

From overcoming initial hurdles to embracing automation, Jeff opens up about the realities of scaling a small business in the fabrication world. They discuss the importance of smart investments, adapting to market changes, and the value of networking in an ever-evolving industry. If you're looking for inspiration or practical advice on managing a fabrication business, this episode has plenty to offer.

Breakdown of the Episode:

[0:00] Introduction to MakingSparks
[2:13] Jeff Matuszak Introduction & Background
[7:34] ProFab Alliance Spark of Knowledge
[9:18] Search Finder Trend
[13:00] Navigating the Highs and Lows of Metals Industry
[14:14] Consistency on Digital Presence
[16:57] Networking Success
[18:52] Personal Brand vs Company Brand
[21:33] Sharing Projects on Social
[24:06] Casey Voelker Dad Joke
[24:53] Investing In Automation
[28:26] ROI with Automation
[31:40] Industry Collaboration + Joint Growth

Resources Mentioned:

  • Carolina Metals
  • ProFab Alliance
Navigating a Sales Downturn16 Sep 202400:33:40

Curious about to navigate a sales downtown in industrial manufacturing? In this episode of MakingSparks, Casey Voelker and Matthew Nix dive into the power of leveraging CRM systems like Pipedrive to drive business growth. They share their journey of customizing Pipedrive to fit their needs. 

The hosts also discuss the challenges of navigating economic downturns, offering practical advice on keeping teams engaged and business development efforts strong during slow times. If you're looking for actionable insights on data-driven strategies and maintaining momentum in tough markets, this episode is for you!

Breakdown of the Episode:

[0:00] Introduction: Data-driven strategies in business
[2:15] The role of Pipedrive in CRM and customizations
[7:20] Facing economic downturns and mindset shifts
[9:35] Captivated Content’s recovery from tough months
[12:05] The importance of maintaining customer relationships
[15:30] Real-world examples of sales cycles and follow-ups
[18:50] Adapting strategies during slower business periods
[22:10] Balancing cost control and revenue generation
[25:40] Leadership focus: Shifting gears and leading through challenges
[30:00] Closing remarks and a dad joke by Casey Voelker

 

Resources Mentioned: 

The Quiet Cut That's Loudly Threatening Small Manufacturing21 Apr 202500:35:09

Most small manufacturers don’t realize they’re being quietly supported by one of the most impactful public-private partnerships in the country. The Manufacturing Extension Partnership (MEP) has long been the hidden backbone behind training programs, grant facilitation, process improvements, and critical tech upgrades for shops across the U.S. But recent Federal decisions to defund these programs—without clear communication or reasoning—have sparked confusion and alarm among industry insiders.

In this episode, a passionate roundtable of manufacturers and advocates reveals just how deeply the MEPs have shaped their businesses, supported workforce development, and opened doors to opportunity they couldn’t have accessed alone. From AR-integrated quoting tools to automation investment guidance, these stories show a clear economic impact that extends far beyond individual shops—right into the health of local communities and the national manufacturing strategy.

If you're just hearing about MEPs now, you're not alone—but you are at risk. This conversation lays out what’s at stake, why it matters, and what you can do right now to help save a resource that quietly powers tens of thousands of manufacturers nationwide.

YouTube: https://youtu.be/WNjevmTNUu4

VideoAsk: https://www.videoask.com/fiyvfkcdd

Utilizing Marketing Strategies in Industrial and Manufacturing Businesses21 Aug 202400:39:17

Did you know that the way you're marketing right now could be your secret weapon for massive growth? In this eye-opening episode of MakingSparks, we dive deep with Alissa Paik, an expert in leveraging existing marketing efforts combined with new opportunities to improve your brand perception and marketing results.  Alissa shares invaluable insights on why doubling down on your current strategies might be the key to unlocking your brand's full potential.

Join Casey Voelker, Matthew Nix, and Alissa Paik as they explore real-world examples and actionable tips that can transform your approach to marketing. Whether you're an entrepreneur, marketer, or simply curious about optimizing your efforts, this episode is packed with knowledge that could redefine your strategy.

Using LinkedIn to Drive Leads for Your Manufacturing Business with Preston Hadley30 Jul 202400:37:24

There are over 1 billion users on LinkedIn worldwide, 200 million of which are in the United States. Manufacturing is one of the largest industry segments represented on LinkedIn. Interestingly, LinkedIn is rewarding people who create content and share it on their platform. Why? It’s simple—they need more content.

It’s time for manufacturing and fabrication businesses to take advantage of these facts. But how? In this episode of MakingSparks, Preston Hadley—the President & Founder of Envision Automation & Controls—shares how his content strategy on LinkedIn not only grew his following but transformed his business. 

– Matthew Nix

Segments
  • [3:11] Preston’s background in the industry 
  • [2:05] Achieve on-time delivery with ProShop 
  • [2:52] Envision Automation & Controls
  • [6:02] Learn more about ProFab Alliance 
  • [6:45] Casey’s dad joke
  • [8:10] Growing a LinkedIn presence
  • [13:50] Finding a balance with content
  • [19:43] Graduate to NetSuite by Oracle
  • [26:59] How to write on LinkedIn
  • [30:03] Getting started on LinkedIn
Resources mentioned on this episode Connect With MakingChips
What’s Keeping You Up at Night? An Update from Matthew and Casey30 Jul 202400:23:55

What’s keeping you up at night? What are you excited about? It’s important to reflect on the good, the bad, and the ugly. Why? First and foremost, to learn from our mistakes. But secondly, to embrace gratitude. Even despite challenges and setbacks, there’s always room for gratefulness and thankfulness.

So in this episode of MakingSparks, Casey and I sit down to discuss the challenges we’re facing and exciting changes happening in our businesses. We also share why we don’t let worry consume us and instead, practice gratitude. 

– Matthew Nix

Segments
  • [2:39] What’s keeping Matthew up at night? 
  • [3:28] How ProFab Alliance can help you
  • [4:11] Issue #1: Safety concerns in the shop
  • [5:37] Issue #2: On-time delivery and customer service
  • [7:24] Why you can’t let worry consume you 
  • [10:31] Using ProShop ERP to manage cutting tools
  • [11:45] Strategic planning for Captivated Content
  • [14:14] Practicing gratitude at all times
  • [15:32] What’s happening at NIX Industrial
  • [19:26] Launching a franchising business

Have questions? Want to be a guest? Reach out to us on LinkedIn! We’d love to hear from you. 

Resources mentioned on this episode Connect With MakingChips
How Do We Get More Women in Welding?30 Jul 202400:38:03

Did you know that only about 6% of welders are women? Women bring a much-needed perspective and expertise to the table. So how do we get more women in welding? NIX has actively been trying to recruit, hire, and retain more women. 

In this episode of MakingSparks, we sit down with Tori Guzman and Aubree Beyer to hear what they think we can do—or continue doing—to draw more female interest to the welding industry. Listen to learn what you can do to change the welding workforce.

– Casey Voelker

Segments
  • [1:13] Join the AMT community!
  • [3:08] Learn more about Tori Guzman and Aubree Beyer
  • [8:25] Learn more about ProFab Alliance 
  • [10:38] Why Tori is transitioning out of welding 
  • [15:44] Why you should consider NetSuite by Oracle
  • [17:02] How to attract and retain women in welding 
  • [22:55] Why women should consider welding 
  • [25:10] How leaders can encourage women in welding 
  • [31:21] What Aubree and Tori find rewarding about welding
  • [35:43] Wrapping things up with Casey’s dad joke 
Resources mentioned on this episode Connect With MakingChips
Oklahoma Meets Indiana - A Manufacturing Chat with Mike Payne Part 130 Jul 202400:37:41

Mike Payne has spent the last 20+ years deeply entrenched in the M&A process with dozens of companies throughout Oklahoma. Early in his career, he realized he loved the world of manufacturing. He also learned that he enjoyed operating a business. He was just waiting for the right opportunity to unfold. 

Then it happened: Six years ago, Mike was able to purchase Hill Manufacturing. In this episode of MakingSparks, we chat with Mike about his work in the M&A space, why he made acquisitions close to home, and what led to his passion for manufacturing. 

– Matthew Nix

Segments
  • [1:10] Chit-chatting with Mike Payne
  • [5:26] Spark of Knowledge: Strategic Planning
  • [6:39] Casey’s dad joke 
  • [7:29] Mike’s background in manufacturing
  • [9:32] Mike’s work in the M&A space
  • [12:30] Why start with acquisitions close to home?
    [17:54] Get NetSuite by Oracle
  • [19:11] Why Mike decided to run a business 
  • [26:02] Why build relationships within the industry?
Resources mentioned on this episode Connect With MakingChips
Why Numbers are Important for Your Manufacturing Business | Mike Payne Part 230 Jul 202400:41:04

You need to know the “numbers” in your business. Every business owner needs to know that they’re making enough to pay their employees, make and deliver their products, and grow the business. That’s just good business.

Non-financial metrics are important, too. A successful business has to focus on quality, safety, customer service, on-time delivery, retention, and even culture. Because if your culture is dialed in, the numbers will prove it.

We take a deep look at the different numbers that are important for a manufacturing business to know in this part 2 episode of MakingSparks with Mike Payne. 

Also, listen to the end for a BIG announcement.

– Matthew Nix

Segments
  • [1:00] Recapping part I with Mike Payne
  • [3:13] Everything comes down to numbers
  • [13:59] How to learn the numbers
  • [17:49] How to decide what’s important
  • [26:38] When should you hire someone?
  • [35:20] Introducing “By the Numbers”
Resources mentioned on this episode Connect With MakingChips
Staying Connected through Your Front Line Leaders Part 230 Jul 202400:29:56

How can leadership remain connected to what’s happening on the shop floor? At Nix, we’ve found a creative way to bridge a gap that many businesses experience. We’ve implemented a program that allows our front line to address problems and propose solutions so that their everyday real-world problems are being fixed. Dakota Hunt and Jack Henry Hagan return to share how this program has positively impacted them and the business. 

– Matthew Nix

Segments
  • [1:03] Netsuite by Oracle’s CFO's Ultimate KPI Checklist
  • [4:56] Casey’s dad joke (stolen from his five-year-old)
  • [5:41] The essential part(s) of an improvement program
  • [15:48] Spark of Knowledge: Business development
  • [16:59] Why communication is critical for success
  • [19:37] The most rewarding part of this industry
  • [21:55] The importance of a culture of respect
Resources mentioned on this episode Connect With MakingChips
Growing Shop Floor Front Line Leaders Part 130 Jul 202400:27:06

How do we recruit more young talent to fabrication? How do we navigate rapid growth balanced with training and development? How do we help develop young talent into our future leaders? These are just a few questions we wrestle with in this episode of MakingSparks with special guests Dakota Hunt and Jack Henry Hagan. 

– Matthew Nix

Segments
  • [0:48] Join the AMT online community 
  • [2:14] Introducing Jack Henry Hagan & Dakta Hunt
  • [3:47] Casey’s dad joke
  • [4:16] Dakota’s background in fabrication
  • [8:27] Jack Henry’s background in fabrication
  • [11:24] Sparks of Knowledge: CRMs
  • [13:45] Why fabrication is rewarding work
  • [16:28] Dos and don’ts for bringing in young talent
  • [21:38] How to handle rapid growth
 Resources mentioned on this episode Connect With MakingChips
Manufacturing Precision and Processes with BWXT GM Nate Foote30 Jul 202400:38:14

BWXT Mount Vernon produces components for naval nuclear reactors, used in submarines and aircraft carriers. Their sprawling facility is home to CNC machine tools and sophisticated welding and heat-treating equipment. In this episode of MakingSparks, General Manager Nate Foote shares more about their commitment to processes, their recruiting practices, and why the work they do is incredibly important. 

– Casey

Segments
  • [1:09] Learn more about AMT
  • [2:38] Introducing special guest Nate Foote
  • [7:57] Casey’s dad joke
  • [9:31] BWXT’s team-building process
  • [13:54] Their program with a local high school 
  • [15:39] Spark of Knowledge: Strategic Planning 
  • [17:28] The recruiting strategies they leverage 
  • [26:38] Get Oracle’s KPI Checklist 
  • [29:42] BWXT’s involvement in niche markets
  • [31:18] Their commitment to processes
  • [35:38] What’s keeping Nate up at night
  • [36:35] What Nate’s most excited about
Resources mentioned on this episode Connect With MakingChips
How Technology Drives Innovation on the Other Side of Metalworking Nation30 Jul 202400:44:01

What are the pros and cons of plasma cutters vs. water jets vs. lasers? How does cutting with nitrogen differ from cutting with oxygen? How is technology driving innovation in fabrication? R.J. Reed and Brendon DiVincenzo join us in this episode of MakingSparks to cover all things lasers and fabrication. Because if you’re not MakingSparks with the right tool, you’re not making money. BAM!

– Nick

Segments
  • [0:19] FREE IMTS 2024 Exhibitor Workshop
  • [2:17] Nick’s dad joke
  • [2:43] Learn more about R.J. Reed and Brendon DiVincenzo
  • [9:45] The definition of precision
  • [12:16] The history of lasers in machining
  • [19:28] Netsuite by Oracle’s Ultimate KPI Checklist
  • [21:29] Plasma versus water jet versus laser cutting
  • [25:55] Cutting with nitrogen versus oxygen
  • [31:05] How technology is driving innovation
  • [38:48] Are people still G-code programming?
Resources mentioned on this episode Connect With MakingChips
How to Reach the Next Generation in Trades09 Apr 202500:41:54

Nush Ahmed, better known as 'Miss Swiss' joins us to discuss her journey in the machining world, her massive growth through social media, and how she is encouraging the next generation to give the Manufacturing Industry a shot.

From massive growth on LinkedIn to creating a community where hundreds of women in trades interact & encourage each other, Nush is reaching the next generation. You don't want to miss out on how you can be apart of it!

Episode Highlights: 

05:30 - Introduction to MakingSparks + Nush
07:31 - Nush's Background & How She Got into Manufacturing
12:32 - Importance of Putting Yourself Out There
16:21 - Intro to Sister of the Trades
23:43 - Advice for Younger Generations Considering the Trades
29:04 - Mental Health & Job Satisfaction
33:05 - What is NextGenMFG?
35:25 - Nush's Journey on the Shop Floor

If you want your shop to grow in the upcoming years, this next generation is the key to that - You don't want to miss this episode!


Resources: 

Nush's LinkedIn: https://www.linkedin.com/in/nushrata/
Join Sisterhood of Trades: https://discord.gg/5N4GSBgf7e 
Next Gen MFG Podcast: https://tr.ee/ypKGkTfIJ9 
Buy The Numbers Podcast: https://makingchips.com/show/buy-the-numbers/ 
Lights Out Podcast: https://makingchips.com/show/lights-out/ 

 

Expanding and Transitioning a Family Business in Manufacturing with Joe Patterson30 Jul 202400:44:50

Every family business that’s growing and expanding runs into some challenges. From navigating tough conversations with family to determining a centralized versus decentralized model, there are numerous things to consider. Joe Patterson’s family business overcame the challenges that came their way and expanded globally. 

However, they had lofty goals for the business and ultimately needed more capital to realize those goals. Joe shares how they expanded their family business and why they sold the majority of their shares to private equity in this episode of MakingSparks. Listen to learn how you can help your family business make sparks, grow, and make money.

Segments
  • [1:20] Palo Alto Networks Zero Trust OT Security
  • [5:03] Matthew’s dad joke
  • [6:20] Learn more about Joe Patterson
  • [10:50] Why Joe initially left the family business 
  • [13:30] Sparks of Knowledge: Host “tryouts”
  • [14:33] How to have the conversation with family 
  • [17:05] How Flanders scaled the family business
  • [20:51] Netsuite by Oracle KPI Checklist
  • [22:23] The difference between offering services and products
  • [24:40] A centralized versus decentralized model
  • [31:35] Why the family decided to sell the business
  • [40:08] How to join the AMT Community 
  • [41:00] How to scale your family business 
Resources mentioned on this episode Connect With MakingChips
Embracing the Family Aspect of Business with Tad Dickel Part 230 Jul 202400:34:58

Communication with your family? How do you foster open communication in difficult conversations? 

Running a family business is full of unique challenges—and successes—that many other businesses don’t have to think about. But navigating those challenges doesn’t have to be difficult. Tad Dickel returns in this episode of MakingSparks to cover it all. 

– Matthew Nix

If you missed part 1, go back and listen HERE.

Segments
  • [0:56] Palo Alto Zero Trust OT Security
  • [4:38] Casey’s dad joke
  • [5:30] Common challenges family businesses face
  • [7:28] Spark of Knowledge: Social media
  • [8:40] How to have hard conversations 
  • [10:07] Tad’s thoughts on family governance
  • [16:50] The purpose of the family council
  • [19:49] Palo Alto Zero Trust OT Security
  • [21:24] Open communication is the goal
  • [26:08] When a small business should start
  • [31:10] Think about the future now
  • [32:30] Thomasnet programs
Resources mentioned on this episode Connect With MakingChips
Navigating a Family Business in Manufacturing with Tad Dickel Part 130 Jul 202400:30:15

Nix Companies is a fifth-generation family business in an industry that's predominantly privately held and family-owned. Family-owned businesses are the fabric of our economy. Today’s guest on MakingSparks, Tad Dickel, is a Leadership & Strategy Consultant with a special interest in family-owned businesses. He helps them with everything from governance to succession planning. 

Tad shares why having difficult conversations with family early can make a profound impact on the long-term generational success of the business. He also covers how to have those conversations. Don’t miss this one! 

– Matthew Nix

Segments
  • [0:38] Netsuite by Oracle
  • [2:42] How Tad Dickel helps family-owned businesses
  • [5:39] Why work with a Leadership & Strategy Consultant 
  • [9:16] Challenges that family businesses face
  • [12:42] Spark of Knowledge: The Ideal Team Player
  • [13:57] Casey’s dad joke
  • [14:25] Tad’s hope for this episode
  • [17:43] Palo Alto Zero Trust OT Security
  • [21:33] Using a Venn diagram to think through family dynamics
Resources mentioned on this episode Connect With MakingChips
Why Should a Manufacturing Leader Come to FabTech?30 Jul 202400:30:40

What is FabTech? Why should anyone in welding, fabrication, metal forming, or finishing attend FabTech? They not only hold seminars and have booths and exhibitors to visit. You won’t only learn about trends in technology and meet with potential suppliers.

Most importantly, you’ll be able to network. In this episode of MakingSparks recorded live at FabTech 2023, we interview a couple of people we met at FabTech whose careers were positively impacted because they showed up. Don’t miss it.

– Matthew Nix

Segments
  • [1:16] Why you should go to FabTech
  • [2:35] Netsuite by Oracle
  • [4:06] Networking opportunities at FabTech
  • [6:13] Casey’s dad joke 
  • [7:04] FabTech will help rejuvenate you 
  • [11:38] What stood out at FabTech 2023
  • [13:38] Palo Alto Networks Industrial OT Security
  • [16:27] Spark of Knowledge: Use a CRM 
  • [17:49] Stephanie Hoffman with the AWS
  • [22:39] Learn more about Weld.com
  • [27:32] Check out Thomas™ services
Resources mentioned on this episode Connect With MakingChips
Part 2: Tactics and Strategies to Use for Recruiting in Manufacturing30 Jul 202400:40:46

Recruiting in manufacturing can be difficult. Many students are taught the traditional “Graduate high school and go to college for four years” mentality. While there’s nothing wrong with taking that route, how do we capture the attention of young talent? How do we make them see the career trajectory available in welding or fabrication? Lindsey Nix and Angela Kirlin share some actionable tactics and strategies in this episode of MakingSparks!

– Matthew Nix 

Segments
  • [1:13] Lindsey’s dad joke
  • [2:35] Create a Thomas™ profile
  • [5:02] The internship programs at Nix Companies
  • [9:53] Palo Alto Networks Industrial OT Security
  • [12:21] How Nix is investing in recruiting 
  • [15:57] The benefits of video marketing 
  • [19:54] Palo Alto Networks Industrial OT Security
  • [23:13] Spark of Knowledge: Try candidate tryouts
  • [24:16] Leverage social media for recruiting
  • [31:22] Now trending: work/life balance
  • [34:23] Show children different career options
  • [36:34] Register for IMTS 2024
  • [37:42] Be authentic and consistent 
Resources mentioned on this episode Connect With MakingChips
Part 1: Embracing Culture to Recruit Top Talent in Fabrication and Manufacturing30 Jul 202400:30:14

Most mom-and-pop shops don’t have to worry about recruiting, hiring, and retaining talent until they decide they want to grow. When you find yourself needing to recruit and hire talent, where do you start? Start with your core values. Your company needs core values and a clear mission and vision to hire the right people, build the right culture, and retain your team long-term. Lindsey Nix and Angela Kirlin weigh in on what it takes to recruit top talent in this episode of MakingSparks.

Segments
  • [1:10] Introducing Lindsey Nix and Angela Kirlin
  • [2:30] Casey’s dad joke of the day
  • [4:02] Hiring and recruiting in the beginning
  • [6:37] Sign up for a Thomas™ program!
  • [9:38] How Angela learned the culture
  • [12:18] Spark of Knowledge: Core Values
  • [13:38] Angela’s role encompasses retention 
  • [15:35] Recruiting women in fabrication 
  • [18:15] Palo Alto Networks Industrial OT Security 
  • [17:23] The importance of core values 
  • [28:23] Join the AMT community
Resources mentioned on this episode Connect With MakingChips
The Launch of MakingSparks with Casey Voelker and Matthew Nix30 Jul 202400:18:13

MakingSparks has officially arrived! Matthew Nix and I, Casey Voelker, are here to speak to the welding and fabrication industry. And just like MakingChips, we want to equip and inspire while attracting the next generation. Everyone will have some takeaways from MakingSparks.

In this episode, Matthew shares more about Nix Companies and their explosive growth over the last 20 years. We’ll also cover what you can expect from MakingSparks, who should listen, and give you a sneak peek at our next episode. 

– Casey 

Segments
  • [3:24] Learn more about Matthew Nix and Nix Companies
  • [5:33] Recruiting and talent retention in fabrication
  • [7:27] Spark of Knowledge: Branding and marketing
  • [9:25] Growing the company to 100x revenue
  • [10:21] Who should listen to the MakingSparks podcast?
  • [13:50] Learn more about IMTS+
  • [15:13] What should we talk about?
  • [16:25] What’s happening in our next episode? 
Resources mentioned on this episode Connect With MakingChips
What Fuels the World's Largest Metal Fabrication Projects26 Mar 202500:45:25

In this episode of MakingSparks, we sit down with John King, owner of JK Welding, whose story of grit, perseverance, and passion for the trade embodies the spirit of metal fabrication. From starting as a janitor in a welding shop to running a thriving Texas-based business known for tackling massive, unique projects—like the world’s largest wind chime and a pirate ship for a Royal Caribbean cruise line in the Bahamas—John shares the culture and mindset that have fueled his success.


We dive into the challenges of building and sustaining a team in today’s workforce, the importance of confidence in selling your shop’s capabilities, and why a strong culture of creativity and accountability is the key to handling “Texas-sized” projects. John also discusses the power of investing in marketing in the welding and fabrication world, sharing how it has elevated his business and brand visibility.


Key Takeaways:
 05:41 – How investing in marketing transformed the business and its brand
 09:42 – John’s journey of growth from garage startup to industry leader
 15:38 – How to grow your personal brand and your company
 18:19 – Building your dream team to tackle big projects
 25:04 – The 3 P’s that lead to success in any shop
 28:25 – Tackling cash flow, hiring struggles, and other shop owner realities
 35:51 – Stories behind iconic projects like the world’s largest wind chime


Whether you’re a shop owner or an industry leader, this episode is packed with real-world insights to inspire your next move.

 

Resources: 

How to Fix Your Quoting Process Before it Kills Your Shop12 Mar 202500:42:47

Most fabrication shops struggle with quoting—whether it’s using outdated spreadsheets, clunky ERP systems, or just not having the time to do it right. In this episode, we sit down with Jason Ray, CEO and co-founder of Paperless Parts, to talk about how modern software can make quoting faster, more accurate, and actually help your shop make more money.

Jason breaks down why so many shops have ERP trauma, how to fix broken quoting workflows, and why AI isn’t the magic bullet everyone thinks it is. He also shares insights on the massive reshoring wave happening in US manufacturing and what it means for fabricators trying to scale.

Episode Highlights:

[00:00:47] Why Shops Hate ERP and Software Implementations – Jason explains why so many fabricators have PTSD from bad ERP rollouts and how to avoid the same mistakes.

[00:05:55] The Real Goal of Quoting – It’s not just about winning jobs—it’s about quoting efficiently, pricing correctly, and protecting your margins.

[00:12:08] How Paperless Parts is Changing the Game – Why their quoting software is built to integrate with your workflow, not replace your team.

[00:23:06] The Reshoring Boom and What It Means for Fabricators – Trillions of dollars in work are coming back to the U.S.—but only the most prepared shops will benefit.

[00:27:03] Triage Your Quotes or Get Buried – How leading shops are prioritizing the right jobs instead of wasting time on low-value RFQs.

[00:30:10] AI in Manufacturing – The right and wrong ways to use AI in quoting, plus the security risks no one’s talking about.

This episode is a must-listen for metal fabrication leaders looking to streamline their front office, improve quoting accuracy, and position their shop for growth.

Resources:

🔧 Simplify your quoting process with Paperless Parts: https://www.paperlessparts.com/
📈 Get expert guidance for growing your fab shop: https://www.profaballiance.com/

 

How Weld.com is Bringing Welding Education Online26 Feb 202500:34:43

In this episode, Casey and Matthew sit down with Beau Wigington from Weld.com to explore how digital content is reshaping welding education and career growth. Beau shares his journey from being a musician to becoming a full-time content creator in the welding industry. They dive into the impact of social media, YouTube, and online learning in making welding knowledge more accessible than ever.

Episode Highlights:

[00:00:47] Beau’s Journey to Weld.com – From a career in music to discovering welding during the pandemic and competing in a welding competition that changed everything.

[00:05:55] How Weld.com Helps Welders Learn and Grow – The platform’s role in providing high-quality welding education, from beginner tips to advanced techniques.

[00:12:08] Expanding the Perception of Welding Careers – Why many people misunderstand the opportunities in welding and how Weld.com is showcasing exciting career paths.

[00:23:06] The Power of Social Media in Welding Education – How YouTube and digital content are replacing old-school methods of learning the trade.

[00:27:03] Weld.com’s New Direction – Taking education on the road by filming inside real shops and job sites to show welding in action.

[00:30:10] Why Every Fabricator Should Be Creating Content – How shops can use digital media to attract talent, land customers, and grow their business.

This episode is packed with insights on the future of welding education and how digital platforms are transforming the trade. Whether you're a fabricator, shop owner, or welding enthusiast, this conversation offers valuable takeaways on leveraging content for business and career growth.

Resources:
  • Simplify your quoting process with the #1 quoting and collaboration software for manufacturers: Paperless Parts
  • Enhance leadership and business operations with ProFab Alliance
  • Learn welding from the best with WeldDotCom
 
How to Streamline Metal Sales12 Feb 202500:18:19

In this episode, Matthew and Casey sit down with Lee from Bryzos to dive into how the company is reshaping the steel pricing landscape and offering innovative solutions to fabricators. They dive into the word of instant pricing and streamlined procurement in the metal industry. 

 

Episode Highlights: 

  • [00:00:07] Lee explains how Bryzos is transforming the way fabricators buy and sell material with real-time pricing that challenges the traditional metal quoting process. 
  • [00:03:10] A deep dive into Bryzo's journey from it's creation to current desktop app
  • [00:07:06] Discover how a feature eliminates endless quoting and delivers instant pricing in under a minute
  • [00:11:27] Insights from FabTech and the growing impact of cutting-edge technology on the Metal Fabrication Industry
  • [00:14:33] Lee reflects on his background in the steel industry and the inspiration behind launching Bryzos
  • [00:17:05] Forward-thinking conversation on the future of automation and efficiency in steel procurement

 

This episode is packed with industry insights, real-world examples, and actionable strategies for fabricators and steel buyers alike. Whether you're a seasoned professional or just starting out in metal fabrication, this conversation with the tools to revolutionize your approach to buying and selling steel. 

 

Resources: 

Simplify your quoting process with the #1 quoting and collaboration software for manufacturers: https://www.paperlessparts.com

Trusted for over 75 years, Pacific Press delivers high-quality hydraulic presses, press bakes, and shears tailored for the metal fabrication industry. Explore solutions: https://www.pacific-press.com/ 

Enhance your leadership and business operations with resources from ProFab Alliance: https://www.profaballiance.com/ 

Instant Steel Pricing with Bryzos: https://www.bryzos.com/ 

 

How to Leverage Conferences and Tradeshows to Grow Your Fabrication Business29 Jan 202500:28:40

In this special FABTECH edition of Making Sparks, Casey Voelker and Matthew Nix sit down with Nick Goellner and Mike Payne to explore the value of conferences like FABTECH for driving business growth, building relationships, and planning for the future of metal fabrication.

🎙 Episode Highlights:

[0:28] Why building relationships at FABTECH is more than just networking—it's planting seeds for long-term success.
[6:10] The importance of stepping away from the grind and focusing on working on your business instead of in it.
[12:40] How having the right team allows leaders to grow their companies and explore new opportunities.
[17:50] Preparing for the future: the value of building a talent pipeline, even when you’re not hiring right away.
[23:15] Why investing in industry events pays off, even in a challenging year for the fabrication business.

Packed with practical advice and real-world stories, this episode is a must-listen for fabricators, business leaders, and anyone looking to spark new growth in the metalworking industry.

Tune in now to discover how to make the most of Tradeshows!

Resources: 

  • Simplify your quoting process with the #1 quoting and collaboration software for manufacturers: https://www.paperlessparts.com/
  • Enhance your leadership and business operations with resources from ProFab Alliance: https://www.profaballiance.com/
Crafting Metal and Breaking Barriers with Barbie the Welder and Sarah Stork15 Jan 202500:45:46

In this special FABTECH edition of Making Sparks, Casey Voelker and Matthew Nix sit down with two incredible guests, Barbie the Welder and Sarah Stotk, to dive into the artistry, resilience, and transformative power of welding.

🎙 Episode Highlights:

🔹 [2:00] Meet Barbie and Sarah, two trailblazing welding artists turning raw metal into breathtaking sculptures. 
🔹 [5:30] Sarah shares her inspiring journey of turning a sexist comment into a masterpiece.
🔹 [10:45] Barbie reflects on the challenges of launching her career and the doubters who fueled her success.
🔹 [18:20] A heartfelt conversation about processing grief through art and how welding became their emotional outlet.
🔹 [28:00] Behind the scenes of their creative process, including the patience and dedication required to sculpt intricate works.
🔹 [35:45] The importance of community in welding and how social media brought these artists together.

This episode is packed with personal stories, empowering lessons, and plenty of laughs. Whether you’re a welder, a creator, or just someone looking for inspiration, this conversation will leave you motivated to spark your own creativity.

Watch now and get ready to see welding in a whole new light! 

Resources
- Simplify your quoting process with the #1 quoting and collaboration software for manufacturers: https://www.paperlessparts.com/
- Trusted for over 75 years, Pacific Press delivers high-quality hydraulic presses, press brakes, and shears tailored for the metal fabrication industry. Explore their solutions at https://www.pacific-press.com/
- Enhance your leadership and business operations with resources from ProFab Alliance: https://www.profaballiance.com/
- Connect with Barbie the Welder: https://www.barbiethewelder.com/
- Connect with Sarah Stork: https://www.linkedin.com/in/sarah-stork-a8435a127/ 

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